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-   -   EJ20 Powered Mk1 Escort (https://www.scoobynet.com/projects-40/915753-ej20-powered-mk1-escort.html)

jayallen 04 December 2011 02:57 PM

EJ20 Powered Mk1 Escort
 
40 Attachment(s)
Not my project but a mates. He has posted it on my forum so i thought i would share....I will continue to copy and paste progress as it happens.

So here go's....

Ok had this Mk1 escort sat up drive for over 7year's been used as a shed to store junk, i was going to put cossie engine in it but decided on the Subaru ej20 in instead. With the cost of both powerplants and the power a wrx can as standard it was a no brainer.

The idea is to is to lock up the centre diff and run it rear wheeldrive, keep it as close to Mk1 looks and handling as possible

Here's what i have done so far.



The Mk1

Attachment 56021

have cut out tunnel and replaced front floor pans

Attachment 56022

Attachment 56023



I've used a mockup ej20 engine and g/box( no internals in either) to aid with the fabrication of engine/gearbox mounts I had to cut out front inner wing's and widend and box chassis for clearance...made engine cradle to hold engine which is only tacked at the moment, needs a lot more work yet.......also started on making exhaust header's also only tacked.

Attachment 56024

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Removed gearbox tunnel support welded in mount for subaru gear linkage.

Attachment 56028



Started on gearbox mount today and finished.

Attachment 56029

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In car

Attachment 56031

Also started on gearbox tunnel will try to finish this week.

Attachment 56032

Attachment 56033


Here's an update decided to finish the crossmember and engine cradle
also moved engine back an inch to try and get bit more space at the
front for radiator , its very tight!
Found another crossmember in the garage in better condition than the other rusty thing.
Cut off escort engine mounts and made plates to weld over hole and
stiffen up crossmember

Attachment 56034

Attachment 56035

Welded up

Attachment 56036

Then welded engine cradle nicked the plates from a subaru crossmember where engine mount sits.

Attachment 56037

Put crossmember back on the car, lined up and tacked engine cradle to crossmember, then removed again and welded up the whole thing together, sprayed to stop rust for now.

Attachment 56038

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and fixed back on escort
Attachment 56042

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Here's another update.....

Ok got the subaru gear linkage and shortened it 100mm so the gearstick isn't sat where the handbrake is. The subaru linkage has 2x bar's one fixes to the side of gearbox to steady the gearstick the other fixes to gear selector on gearbox (but you all knew that)
so shorten both by 100mm.

The rear gear linkage mount i made before was a f**king wast of time, the propshaft hits on it!!

so have made a new one that sits higher up on the tunnel.

Attachment 56044

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Made and shaped new bit of tunnel to go round the gearstick and welded in thew hole tunnel to car.

Attachment 56047

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Also made a propshaft out of the subaru prop and escort prop ,will get it balanced later

Still got to make mount's to hold the split prop mount up, wiil get pics up soon.

Here's a small update...

Haven't done much this weekend i have been working on my Type RA
but did couple of hour's today .

Made two mounts to fix and hold the propshaft to the tunnel but never had time to weld them :)

Attachment 56051

Fitted but not welded yet

Attachment 56052


Ok here's some more pic's managed to do quite bit of work to the Escort this weekend

Finished inside of car, for now anyway. Welded in impreza seat crossmembers, now impreza seat's bolt straight in on subaru runners


Attachment 56053


Fabricated new inner wings with holes to remove the spark plugs from under wing's complete with alloy cover's


Attachment 56054

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http://i420.photobucket.com/albums/p...Picture055.jpg

Attachment 56054


Finished moking up/tacking tubular headers and started to fit cossie intercooler and radiator as i said earlier its a very tight, the impreza rad is way to high i just hope the cossie rad will cool it ok.

The water pipes are in wrong place for impreza engine so will probably buy an alloy rad and get pipes moved/rewelded unless i can find something else.

Cossie intercooler will limit me to 300bhp but ok for now.

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BLU 04 December 2011 03:06 PM

Epic, subscribed :D

a5h 04 December 2011 03:29 PM

That will be one tasty escort when it's done with a nice burble to boot.

decepticon 04 December 2011 08:48 PM

great project, didn't want the pics to stop! excellent fabrication skills
please keep the thread updated to same standard

scubbay 04 December 2011 09:21 PM

lovin this

DJ_Jon 04 December 2011 09:39 PM

I take my hat off & salute you sir! Stunning work!

BrownPantsRacing 04 December 2011 09:40 PM

Subscribed!

JonMc 04 December 2011 09:59 PM

That's some impressive work, looking forward to the updates:thumb:

CREWJ 05 December 2011 08:09 AM

Subscribed. There is an epic amount of rust involved, hope all that gets sorted.

P1P! 07 December 2011 06:38 PM

Big respect for merging two such legendary cars. Also subscribed!

scoobyp1 09 December 2011 07:16 PM

If my numbers come up tonight then i'll swap you for that car when its finished !!!

Check out the bottom but one car...
http://www.subarubits.co.uk/index.ph...formation_id=8

jayallen 09 December 2011 07:42 PM

2 Attachment(s)
No major updates due to him working on one of his other escorts, an S2 RS Turbo converted to RWD 2.1 Pinto powered.....Its 99% finished, just needs an MOT.............Ill try and get to his over the weekend to take a few pictures of that car for anyone who is interested.

This is another one of his Escorts sat in the garage waiting for its turn..:D

Attachment 56061

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.......oh he also has 2 Scoobys..... A forged, 6 speed, SC46, Syvecs controlled WRX RA and a V3 STI RA....he is a greedy fecker!

dj219957 09 December 2011 10:57 PM

he likes his scorts dont he!

P1P! 11 December 2011 01:19 PM


Originally Posted by jayallen (Post 10372602)
No major updates due to him working on one of his other escorts, an S2 RS Turbo converted to RWD 2.1 Pinto powered.....Its 99% finished, just needs an MOT.............Ill try and get to his over the weekend to take a few pictures of that car for anyone who is interested.

This is another one of his Escorts sat in the garage waiting for its turn..:D

http://i420.photobucket.com/albums/p...igg/RS2000.jpg

http://i420.photobucket.com/albums/p...stigg/RSYB.jpg

.......oh he also has 2 Scoobys..... A forged, 6 speed, SC46, Syvecs controlled WRX RA and a V3 STI RA....he is a greedy fecker!

That will be a flying machine!

BrownPantsRacing 12 March 2012 10:45 PM

Any update on this project Jay?

Adam-M 12 March 2012 11:24 PM

Awesome, subscribed. I like the spec of his RA, wouldnt mind a pic.

jayallen 12 March 2012 11:36 PM

Work has progressed quite abit, he is flat out on this project....I will get round sometime and get some pics.:thumb:

BrownPantsRacing 13 March 2012 12:09 AM

Nice one!

Carlh 13 March 2012 10:04 AM

am so jealous that people can do this with cars. wish i could do it. having a garage to store stuff helps!

seriously, this thread is wicked and although a lot of it goes over my head, its interesting nonetheless. :)

Good Luck ! :)

Broxi 20 June 2012 09:42 AM

Subscribed. Come on Jay pop round and get some
More pics for us. Seems an update is overdue :D

jayallen 20 June 2012 11:26 AM


Originally Posted by Broxi (Post 10673789)
Subscribed. Come on Jay pop round and get some
More pics for us. Seems an update is overdue :D

Ok ill get on it!! :D

Things have moved on slowly ;)

Bealescooby 21 June 2012 12:10 AM

update needed :)

belliott69 21 June 2012 01:44 PM

Brilliant project.

jayallen 23 June 2012 12:50 PM

A pic update.......Just popped round to take a few photo's, progress doesnt look like its moved on much but a lot of "underpinning" work has been completed....anyway..;)

The "mock" engine is still in place whilst things are worked around it....Like the self fabricated rotated turbo setup, mocked up using a VF28 but there is a SC46 ready to be bolted to the finished product..:thumb:

http://i85.photobucket.com/albums/k4...6-23121807.jpg

Inner arch with front strut fitted and strengthening panels welded in at the top.

http://i85.photobucket.com/albums/k4...6-23121814.jpg

Turret boxes nicely welded in place.

http://i85.photobucket.com/albums/k4...6-23121838.jpg

http://i85.photobucket.com/albums/k4...6-23121901.jpg

................along with the strengthening box's welded in place for the 6-link rear axle .

http://i85.photobucket.com/albums/k4...6-23122135.jpg

The rear axle is a 2.8 Capri Special Atlas axle which has been shortened with brackets welded on for the link bars for the 6-link setup.

http://i85.photobucket.com/albums/k4...6-23122238.jpg

Transmission tunnel.

http://i85.photobucket.com/albums/k4...6-23122056.jpg

This is what he is working on at present.....Steel bigwings. The first one already fitted, the second one cut out and work in progess(what he was doing when i just went round)

http://i85.photobucket.com/albums/k4...6-23121939.jpg

http://i85.photobucket.com/albums/k4...6-23121918.jpg

The front wings will be a complete fibreglass/bigwing all in one affair...less weight..:D

He is working nights next week so he hopes to get a lot done in the daytime(weather permitting) Ill try and update again soon..:thumb:

Broxi 23 June 2012 12:55 PM

Nice..

Thank's for the Update. :)

JamesDundee 23 June 2012 04:23 PM

This will be amazing! I'm really pining for an old school ford at the moment.

super_ted 04 July 2012 09:07 PM

Amazing project, more updates needed.

4u2nv2 09 September 2012 02:39 PM

more man more, get and see ya mate with camera in toe, clever guy there, knows his onions a..

mickywrx 09 September 2012 07:16 PM

Nice project. :thumb:

One of my mates saw similar when he went to some show, couple of pics;

https://fbcdn-sphotos-f-a.akamaihd.n...48169589_n.jpg

https://fbcdn-sphotos-f-a.akamaihd.n...96288396_n.jpg

digga 09 September 2012 07:59 PM

i really shouldn't look at threads like this lol


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