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turboDean 28 March 2009 04:46 PM

Engine Bay Tidy Up
 
5 Attachment(s)
Having recently swapped my old UK car for a Type R the engine bay needs a bit of a tidy up to bring it up to standard, so i'm gonna update this thread as i go.

This is my old UK car so looking to get it better than this:
Attachment 62791

This how the under bonnet looked when i first had it:
Attachment 62792
Attachment 62793
Attachment 62794

Someone has a had a go at painting the inlet manifold with normal red paint so it is all flaking off :(, already some nice bits on the car like the Forge header tank, ZeroSports induction pipe and the PAS tank and bonnet stay have been chromed.

Plans:
General Clean Up
Fit Polished Ally covers (like old car)
Change any Blue silicone hoses to Red
Renew all vaccum hoses in Red
Fit STI 8 Intercooler
Smooth and Polish Inlet manifold (and fit with manifold spacers)

Hope to get the manfold like this (pic of martyP1's car, hope he doesn't mine me using his photo):
Attachment 62795

turboDean 28 March 2009 04:55 PM

3 Attachment(s)
This is how it looks after an initail clean up, removed the sound deadening from the underside of the bonnet and replace the rubber seal at the front of the bonnet with one that goes all the way across to help keep all the dirt out.

Attachment 62796
Attachment 62797
Attachment 62798

Woody69 28 March 2009 05:04 PM

Looking good so far mate:thumb:

Gives me some insperation to do mine...................

beef-on-the-bone 29 March 2009 12:17 PM

shall have to do this meself one day.........

does look good :)

Fat Boy 29 March 2009 01:41 PM

I'd spend some time straightening the fins on the TMIC as it looks pretty flattened to me and that won't be helping cooling/performance. looks good though.

scoobysmiff 01 April 2009 07:43 AM

It does look good, better photos would show it off some more though

joey_turbo 01 April 2009 03:10 PM

Dean, the alternator cover on the Type R. Is it the standard one polished, or chromed, or just an aftermarket one?
Also, I'm pretty sure all of the red inlet manifolds flake off from the factory anyway.

turboDean 03 April 2009 05:51 PM

1 Attachment(s)

Originally Posted by Fat Boy (Post 8608361)
I'd spend some time straightening the fins on the TMIC as it looks pretty flattened to me and that won't be helping cooling/performance. looks good though.

Got a STI8 one to go on, hopefully tomorrow:
Attachment 62799

turboDean 03 April 2009 05:54 PM


Originally Posted by joey_turbo (Post 8615006)
Dean, the alternator cover on the Type R. Is it the standard one polished, or chromed, or just an aftermarket one?
Also, I'm pretty sure all of the red inlet manifolds flake off from the factory anyway.

It's the standard one, its been chrome plated along with the bonnet stay and the top of PAS tank.

It will be getting replaced with a polished ally one like the one on my old car though :)

The paint on the inlet was flaking really bad and was too bright to be the factory red.

beef-on-the-bone 03 April 2009 06:30 PM

where did the rubber strip come from that's along the leading edge of the bonnet????

"Taylor" 03 April 2009 06:30 PM

Looking pretty well cleaned up already Dean. What does phase 2 involve then? :cool:

turboDean 03 April 2009 09:41 PM


Originally Posted by beef-on-the-bone (Post 8619360)
where did the rubber strip come from that's along the leading edge of the bonnet????

Off a UK wagon a mate wa breaking. Seems that JDM cars only have the rubber seal on the corners of the bonnet, Uk cars have it all the way across.

turboDean 03 April 2009 09:49 PM


Originally Posted by "Taylor" (Post 8619361)
Looking pretty well cleaned up already Dean. What does phase 2 involve then? :cool:

Cheers mate :thumb:
Hopefully get the STI 8 intercooler fitted this weekend.
I've ordered some red silicone hoses for the Zerosports induction pipe.

Next i need to get a red Samco top rad hose and some red vacuum hose.
Fit lots of polished Ally bits.
Polish and fit the spare inlet manifold i've got.
Maybe gets some brackets either powder coated or Chrome plated

turboDean 04 April 2009 09:45 PM

4 Attachment(s)
Started fitting the New intercooler today.

First job was to shorten the clutch fluid res:
Before
Attachment 62801
After:
Attachment 62802

Then removed the old intercooler, pic to compare the size to the new one, Dump valve adaptor made in work and painted in wrinkle red:
Attachment 62803

Fitted the Newage STI left hand bracket, painted first in wrinkle red:
Attachment 62804

More pics to follow tomorrow when its finished, had to bend and modify the right side bracket so waiting for the paint to dry on that.

top_fuel 04 April 2009 11:05 PM

looking good!... you seem like quite a handy man ... how do you shorten the clutch res.?

... was in fact looking to do an STI8 intercooler too.... but, having second thoughts now hehe... looks like a lot of work ...

turboDean 04 April 2009 11:21 PM


Originally Posted by top_fuel (Post 8621450)
looking good!... you seem like quite a handy man ... how do you shorten the clutch res.?

... was in fact looking to do an STI8 intercooler too.... but, having second thoughts now hehe... looks like a lot of work ...

Cheers :thumb:

There are full instruction on how to do the conversin here:
Scoobypedia | Trusted knowledge for everything Subaru | Knowledge / DIY - STi 8 Intercooler onto MY00 Classic

Although i didn't need to lower the coil pack as i'm using a HKS dump valve, and i used the STI8 Y pipe.

turboDean 05 April 2009 11:23 AM

3 Attachment(s)
All Done :luxhello: Also replaced the hoses on the zerosports induction pipe for red ones.
Attachment 62805
Left side Bracket modded, not a lot of clearance on the clutch res:
Attachment 62806
Right side bracket bent and painted:
Attachment 62807

beef-on-the-bone 05 April 2009 01:02 PM

looking tidy!!

turboDean 05 April 2009 01:10 PM


Originally Posted by beef-on-the-bone (Post 8621921)
looking tidy!!

Getting there :thumb:
Still a lot to do though, made a start on the spare manifold, it is gonna take a lot of work to get a nice polished finish on it :(

turboDean 05 April 2009 07:19 PM

6 Attachment(s)
Made a start on the spare inlet manifold, this is how it was when i picked it up, painted red but not the right colour:
Attachment 62808

Was tempted to fit it but wouldn't of been hapy with colour and when i jet washed it bit of paint came off, so next step was to remove all the fuel rails etc and start wit the Nitromoors:
Attachment 62809

Most of the paint gone:
Attachment 62810

This show how much it is going to need smoothing out, very rough finish and lots of casting marks:
Attachment 62811

After a few hours with a grinder:
Attachment 62812
Attachment 62813

Need to get a dremel now to get into the tight areas, got a long way to go before its a nice polished finish.

Silver Scooby Sport 05 April 2009 08:29 PM

Good job Dean that should look mint when it's finished :D

frayz 05 April 2009 09:11 PM

Wouldnt fancy that job fella.

Looking good so far. :)

bluerigster 06 April 2009 05:22 PM

Looking good Dean.:thumb:

eversham 06 April 2009 07:45 PM

looking good mate

KJD Mk1 08 May 2009 09:26 PM

Looking good Dean, I did not know you have done this yet.

ozzreid1964 08 May 2009 09:56 PM

looking good already dean will be stunning when finished

turboDean 12 May 2009 03:27 PM


Originally Posted by KJD Mk1 (Post 8691547)
Looking good Dean, I did not know you have done this yet.


Originally Posted by ozzreid1964 (Post 8691608)
looking good already dean will be stunning when finished

Thanks Both!!
Few more little bits done now, need to put up some up to date pics up this week.
Really need a red Top Rad Hose now and get the manifold finished.


Anyone one know of a Strut brace that will fit on a classic with a newage STI Intercooler????

turboDean 24 May 2009 04:45 PM

5 Attachment(s)
Polish ally covers now fitted, lots of vacuum pipe changed, lots of bolts replaced with nice new shiney ones and painted some brackets in crackle red.
Attachment 62814
Attachment 62815
Attachment 62816
Attachment 62817
Attachment 62818

beef-on-the-bone 24 May 2009 05:05 PM

looks crackin'!!! :)

really should do mine............


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