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-   Essex Subaru Owners Club (https://www.scoobynet.com/essex-subaru-owners-club-362/)
-   -   3D Printed my car today (https://www.scoobynet.com/essex-subaru-owners-club-362/1045133-3d-printed-my-car-today.html)

Rab555 03 February 2017 10:40 PM

3D Printed my car today
 
https://cimg3.ibsrv.net/gimg/www.sco...e6f2a1fa93.jpg

ossett2k2 03 February 2017 10:47 PM

Haha awesome :thumb:
How long does it take to print something like that?
Are the printers still very expensive?

SirFozzalot 03 February 2017 11:38 PM

:thumb:

CharlesTuna 03 February 2017 11:58 PM

Looks good :thumb:
What scale is it ?

Rab555 04 February 2017 12:03 AM

Perks of my job...we just bought 4 printers totalling about 15k. So they can be expensive, we're probably at the top end of hobbyist printers.

the Scooby was printed at medium quality and took 5 hours. It's about 110mm x 45mm x 45mm. The build time on highest quality was 13 hours!
https://cimg2.ibsrv.net/gimg/www.sco...d2ae2de434.jpg
https://cimg3.ibsrv.net/gimg/www.sco...e85223d274.jpg
https://cimg4.ibsrv.net/gimg/www.sco...4dfade5f32.jpg
https://cimg5.ibsrv.net/gimg/www.sco...af421f210e.jpg
https://cimg8.ibsrv.net/gimg/www.sco...d5c92020fc.jpg

Scoobysmeet 05 February 2017 09:24 PM

This may sound stupid, but what are they actually made of?

gary77 06 February 2017 07:19 AM

What are you going to use the printers for

Rab555 06 February 2017 11:50 PM

Paul, they are plastic mate. It's called PLA.

I'm a senior tutor in advanced manufacturing at Harlow College, we'll be using these with students and prototyping components before sending them to CNC machines :thumb:

ZANY 07 February 2017 08:20 AM

You gna make me a blue one rab :D

boggissimo 07 February 2017 09:34 AM

Very cool! How did you get the car scanned?

BrownPantsRacing 07 February 2017 09:46 AM

They're great. I bought a Makerbot Replicator 2 for our work a few years ago and it's been brilliant! I've made all sorts of things (work and personal). The only issue is that the PLA material is biodegradable and realistically starts to deform with age and temperature.

I've even made some borehole triaxial low frequency vibration sensors using it that were used to do seismic event logging around the O2. :)

The Subaru printed very well. Did you have to do any support structures to help hold things in place while printing?

Rab555 07 February 2017 08:49 PM

Once we've got it down to an art I'm sure I can slip a few blue ones in lol.

used supports and rafts for the Scooby, some were a right pain to get off but I think at a higher quality this would be easier...we shall see.

printed more samples today, starting to learn the capabilities

https://cimg8.ibsrv.net/gimg/www.sco...7751e16d18.jpg

BrownPantsRacing 08 February 2017 08:56 AM

Do any of your machines have heated build plates? Be careful where you put the smaller open frame machines as temperature changes and air movement in the room can effect how the PLA adheres to the plate and itself.

I find I have to carefully wash the build plate before every print and ensure it's warmed up thoroughly in a bath of very warm water and dried. This helps to make sure the 1st layer sticks well. The 1st layer is the most important of all so ensure the plate is 100% level before starting and if necessary design extra spreader pads on the base of the object just to give more material contact to the plate.

They really are great bits of kit. Used mine yesterday to print a 3D tooling jig that was used by our production department. Designed & printed within the hour. Simples!

Rab555 08 February 2017 06:12 PM


Originally Posted by BrownPantsRacing (Post 11917532)
Do any of your machines have heated build plates? Be careful where you put the smaller open frame machines as temperature changes and air movement in the room can effect how the PLA adheres to the plate and itself.

I find I have to carefully wash the build plate before every print and ensure it's warmed up thoroughly in a bath of very warm water and dried. This helps to make sure the 1st layer sticks well. The 1st layer is the most important of all so ensure the plate is 100% level before starting and if necessary design extra spreader pads on the base of the object just to give more material contact to the plate.

They really are great bits of kit. Used mine yesterday to print a 3D tooling jig that was used by our production department. Designed & printed within the hour. Simples!

none of them have heated plates, I found yesterday that around lunchtime they weren't liking the temperature in the room so thanks for that advice. We have our formal training next Friday so hopefully they'll have some more advice. They are fantastic machines.

BrownPantsRacing 08 February 2017 09:51 PM


Originally Posted by Rab555 (Post 11917700)
none of them have heated plates, I found yesterday that around lunchtime they weren't liking the temperature in the room so thanks for that advice. We have our formal training next Friday so hopefully they'll have some more advice. They are fantastic machines.

They certainly are great machines. You got the right ones there IMO. I purchased 2 different makes before settling on the Makerbot unit. We ended up sending the other ones back they were so bad. The Makerbot has been brilliant all things considered.

When you are creating the 3D models in cad make sure you have the cad package/drawing set to the highest possible modelling resolution. For instance in AutoCad this means typing FACETRES and changing the default setting from 0.5 to 10. That way all of the curves will be smooth on the final printed model. You can really see the difference in Makerware when you bring in the stl file.

We've also tried the higher temperature material with the intention of having an increased operating temperature of the final part, but realistically this material only works with a heated build plate machine, so it's not worth the effort or extra expense TBH.

Our build plate is scratched and battle scarred now from use, you are supposed to change them when they get like that, but it still works just fine. You'll get a lot of mileage from the plates and nozzles. Originally we were told to remove the material and clean the nozzle after every print before you turn the machine off as the material can absorb moisture which will effect the printing. I got bored doing that years ago and leave a roll on the machine all the time now with no ill effects at all.

Have fun! :D


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