Notices
Essex Subaru Owners Club The official dedicated forum for Essex Subaru Owners Club Events.

3D Printed my car today

Thread Tools
 
Search this Thread
 
Old 03 February 2017, 10:40 PM
  #1  
Rab555
Scooby Regular
Thread Starter
iTrader: (2)
 
Rab555's Avatar
 
Join Date: Jul 2007
Location: Essex
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default 3D Printed my car today

Old 03 February 2017, 10:47 PM
  #2  
ossett2k2
Scooby Regular
iTrader: (9)
 
ossett2k2's Avatar
 
Join Date: Jan 2007
Location: Leeds
Posts: 6,433
Received 39 Likes on 27 Posts
Default

Haha awesome
How long does it take to print something like that?
Are the printers still very expensive?
Old 03 February 2017, 11:38 PM
  #3  
SirFozzalot
Scooby Regular
 
SirFozzalot's Avatar
 
Join Date: May 2003
Location: Essex
Posts: 19,633
Likes: 0
Received 1 Like on 1 Post
Default

Old 03 February 2017, 11:58 PM
  #4  
CharlesTuna
Scooby Regular
iTrader: (2)
 
CharlesTuna's Avatar
 
Join Date: Jul 2015
Location: Midlands
Posts: 228
Likes: 0
Received 2 Likes on 2 Posts
Default

Looks good
What scale is it ?
Old 04 February 2017, 12:03 AM
  #5  
Rab555
Scooby Regular
Thread Starter
iTrader: (2)
 
Rab555's Avatar
 
Join Date: Jul 2007
Location: Essex
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default

Perks of my job...we just bought 4 printers totalling about 15k. So they can be expensive, we're probably at the top end of hobbyist printers.

the Scooby was printed at medium quality and took 5 hours. It's about 110mm x 45mm x 45mm. The build time on highest quality was 13 hours!




Old 05 February 2017, 09:24 PM
  #6  
Scoobysmeet
Scooby Regular
Support Scoobynet!
 
Scoobysmeet's Avatar
 
Join Date: Oct 2009
Location: Chelmsford Essex
Posts: 1,795
Likes: 0
Received 0 Likes on 0 Posts
Default

This may sound stupid, but what are they actually made of?
Old 06 February 2017, 07:19 AM
  #7  
gary77
Scooby Regular
iTrader: (1)
 
gary77's Avatar
 
Join Date: May 2014
Location: fife
Posts: 1,249
Likes: 0
Received 1 Like on 1 Post
Default

What are you going to use the printers for
Old 06 February 2017, 11:50 PM
  #8  
Rab555
Scooby Regular
Thread Starter
iTrader: (2)
 
Rab555's Avatar
 
Join Date: Jul 2007
Location: Essex
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default

Paul, they are plastic mate. It's called PLA.

I'm a senior tutor in advanced manufacturing at Harlow College, we'll be using these with students and prototyping components before sending them to CNC machines
Old 07 February 2017, 08:20 AM
  #9  
ZANY
Scooby Regular
 
ZANY's Avatar
 
Join Date: Oct 2014
Location: P1234x
Posts: 6,082
Received 131 Likes on 101 Posts
Default

You gna make me a blue one rab
Old 07 February 2017, 09:34 AM
  #10  
boggissimo
Scooby Regular
 
boggissimo's Avatar
 
Join Date: Aug 2014
Location: Kent
Posts: 409
Likes: 0
Received 5 Likes on 4 Posts
Default

Very cool! How did you get the car scanned?
Old 07 February 2017, 09:46 AM
  #11  
BrownPantsRacing
Scooby Regular
iTrader: (6)
 
BrownPantsRacing's Avatar
 
Join Date: Oct 2010
Location: Herts & Bucks
Posts: 8,700
Received 128 Likes on 107 Posts
Default

They're great. I bought a Makerbot Replicator 2 for our work a few years ago and it's been brilliant! I've made all sorts of things (work and personal). The only issue is that the PLA material is biodegradable and realistically starts to deform with age and temperature.

I've even made some borehole triaxial low frequency vibration sensors using it that were used to do seismic event logging around the O2.

The Subaru printed very well. Did you have to do any support structures to help hold things in place while printing?

Last edited by BrownPantsRacing; 07 February 2017 at 09:48 AM.
Old 07 February 2017, 08:49 PM
  #12  
Rab555
Scooby Regular
Thread Starter
iTrader: (2)
 
Rab555's Avatar
 
Join Date: Jul 2007
Location: Essex
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default

Once we've got it down to an art I'm sure I can slip a few blue ones in lol.

used supports and rafts for the Scooby, some were a right pain to get off but I think at a higher quality this would be easier...we shall see.

printed more samples today, starting to learn the capabilities

Old 08 February 2017, 08:56 AM
  #13  
BrownPantsRacing
Scooby Regular
iTrader: (6)
 
BrownPantsRacing's Avatar
 
Join Date: Oct 2010
Location: Herts & Bucks
Posts: 8,700
Received 128 Likes on 107 Posts
Default

Do any of your machines have heated build plates? Be careful where you put the smaller open frame machines as temperature changes and air movement in the room can effect how the PLA adheres to the plate and itself.

I find I have to carefully wash the build plate before every print and ensure it's warmed up thoroughly in a bath of very warm water and dried. This helps to make sure the 1st layer sticks well. The 1st layer is the most important of all so ensure the plate is 100% level before starting and if necessary design extra spreader pads on the base of the object just to give more material contact to the plate.

They really are great bits of kit. Used mine yesterday to print a 3D tooling jig that was used by our production department. Designed & printed within the hour. Simples!

Last edited by BrownPantsRacing; 08 February 2017 at 08:57 AM.
Old 08 February 2017, 06:12 PM
  #14  
Rab555
Scooby Regular
Thread Starter
iTrader: (2)
 
Rab555's Avatar
 
Join Date: Jul 2007
Location: Essex
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by BrownPantsRacing
Do any of your machines have heated build plates? Be careful where you put the smaller open frame machines as temperature changes and air movement in the room can effect how the PLA adheres to the plate and itself.

I find I have to carefully wash the build plate before every print and ensure it's warmed up thoroughly in a bath of very warm water and dried. This helps to make sure the 1st layer sticks well. The 1st layer is the most important of all so ensure the plate is 100% level before starting and if necessary design extra spreader pads on the base of the object just to give more material contact to the plate.

They really are great bits of kit. Used mine yesterday to print a 3D tooling jig that was used by our production department. Designed & printed within the hour. Simples!
none of them have heated plates, I found yesterday that around lunchtime they weren't liking the temperature in the room so thanks for that advice. We have our formal training next Friday so hopefully they'll have some more advice. They are fantastic machines.
Old 08 February 2017, 09:51 PM
  #15  
BrownPantsRacing
Scooby Regular
iTrader: (6)
 
BrownPantsRacing's Avatar
 
Join Date: Oct 2010
Location: Herts & Bucks
Posts: 8,700
Received 128 Likes on 107 Posts
Default

Originally Posted by Rab555
none of them have heated plates, I found yesterday that around lunchtime they weren't liking the temperature in the room so thanks for that advice. We have our formal training next Friday so hopefully they'll have some more advice. They are fantastic machines.
They certainly are great machines. You got the right ones there IMO. I purchased 2 different makes before settling on the Makerbot unit. We ended up sending the other ones back they were so bad. The Makerbot has been brilliant all things considered.

When you are creating the 3D models in cad make sure you have the cad package/drawing set to the highest possible modelling resolution. For instance in AutoCad this means typing FACETRES and changing the default setting from 0.5 to 10. That way all of the curves will be smooth on the final printed model. You can really see the difference in Makerware when you bring in the stl file.

We've also tried the higher temperature material with the intention of having an increased operating temperature of the final part, but realistically this material only works with a heated build plate machine, so it's not worth the effort or extra expense TBH.

Our build plate is scratched and battle scarred now from use, you are supposed to change them when they get like that, but it still works just fine. You'll get a lot of mileage from the plates and nozzles. Originally we were told to remove the material and clean the nozzle after every print before you turn the machine off as the material can absorb moisture which will effect the printing. I got bored doing that years ago and leave a roll on the machine all the time now with no ill effects at all.

Have fun!




All times are GMT +1. The time now is 07:09 PM.