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DIY TD05 front entry conversion

Old Nov 20, 2014 | 11:27 PM
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As the title, I'm converting a cheap TD05 that I got recently so I can fit it to my Turbo 2000 over the winter. Here goes.

Compressor housing before I start, I've marked a cut line as well: Name:  BEC90DA4-58F5-469E-8515-0663F5E5A8E8.jpg
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Excess material cut from elbow: Name:  F43C8B7C-F574-4C0D-90C7-143E69880657.jpg
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A little bit more cut from the intake nozzle: Name:  D15B0249-6218-44C5-8F16-241E608B7BE0.jpg
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General tidy up of the surfaces:
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Washed up and ready for welding, hopefully tomorrow: Name:  9C9F488F-9748-429D-9866-C9BCC209D659.jpg
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Last edited by piehole1983; Nov 20, 2014 at 11:37 PM.
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Old Nov 21, 2014 | 07:44 AM
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Nice! Get a picture up of it once its been welded...
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Old Nov 21, 2014 | 08:10 AM
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If I can't get it TIG'd today I'm gonna try out some aluminium brazing rods I have. Used them before to repair my lawnmower casing with great success!
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Old Nov 21, 2014 | 11:54 AM
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Looks good mate, will be interesting to see the difference it makes on the car.
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Old Nov 21, 2014 | 05:53 PM
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All welded up:

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Old Nov 21, 2014 | 07:09 PM
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Very neat , nice job
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Old Nov 21, 2014 | 07:13 PM
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Was it expensive to have it welded up
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Old Nov 21, 2014 | 07:17 PM
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Thanks Simon, I'm well happy with it. I cant take any credit for welding though. A very kind work colleague of my wife welded it today for a grand total of £0.

I'm getting him a bottle of Bacardi for doing it though.
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Old Nov 21, 2014 | 07:33 PM
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Nice job. 16g is a great turbo :-D
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Old Nov 21, 2014 | 07:41 PM
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Originally Posted by scoobyricht
Nice job. 16g is a great turbo :-D
Looking forward to getting it strapped on! I have a new up pipe to bolt on with it but now I'm doubting it's large diameter. Might have to go back to the drawing board on it.
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Old Nov 21, 2014 | 07:52 PM
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Good effort.

That's much too difficult for a septic to work out though.
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Old Nov 21, 2014 | 07:53 PM
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Took me little over an hour to cut and shape the parts and the guy welded it in 10 minutes. My end of the job was easy. I thought it would have been worse!

Originally Posted by mickywrx
Good effort. That's much too difficult for a septic to work out though.
You referring to "that other" post?? Lol
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Old Nov 21, 2014 | 08:08 PM
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Maybe......
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Old Nov 21, 2014 | 08:28 PM
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Ha!
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Old Nov 21, 2014 | 08:56 PM
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Harvey smith uppipe works a treat. 1bar by 2900rpm is great :-D
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Old Nov 22, 2014 | 12:59 AM
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Originally Posted by mickywrx
Maybe......
Some people just can't be helped. It's definitely one of those face buried deep in my palms jobs.
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Old Nov 22, 2014 | 01:00 AM
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Originally Posted by scoobyricht
Harvey smith uppipe works a treat. 1bar by 2900rpm is great :-D
AS Performance do these still, don't they?
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Old Nov 22, 2014 | 01:18 AM
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Yes.
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Old Nov 22, 2014 | 08:13 AM
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yup thats where mine came from. had a vf28 on before with stock uppipe and the 16g with a harvey uppipe spools as quick if not quicker. would have loved to have tried the harvey uppipe with the 28.
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Old Nov 22, 2014 | 07:05 PM
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Originally Posted by piehole1983
Some people just can't be helped. It's definitely one of those face buried deep in my palms jobs.
Indeed mate. People have been putting FE converted 16g's on PH 1.5 cars for god knows how long. It's hardly rocket science.
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Old Nov 22, 2014 | 07:13 PM
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I still can't work out if that goat has a top entry or front entry turbo on his car, guessing it's a front entry like my TD04. I really don't know what it is he's trying to achieve either.
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Old Nov 22, 2014 | 07:44 PM
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Americans didn't get turbo'd GC8's, and I believe there is some law stating that some cars can't be imported until they are 25 years old.

Strange folk are some Americans.
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Old Nov 22, 2014 | 08:09 PM
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Originally Posted by mickywrx
Americans didn't get turbo'd GC8's, and I believe there is some law stating that some cars can't be imported until they are 25 years old. Strange folk are some Americans.
Yeah so I've seen on here but the "20K" that's repeatedly referred to also came turbocharged. The blatant lack of information and refusal to cooperate doesn't help his cause at all. If he had said "I have a N/A GC8 and would like to stick a turbo on it" then the thread might actually have been a success.

Anyway, I think I want to paint or anodise my compressor housing now. Just for the sake of it really. More to follow!
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Old Jan 31, 2015 | 05:44 PM
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So, like I said before I wanted to paint or anodise my compressor housing. Opted for paint:

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It's 65C reddish blue like my car. Just needs clear coat and that's it.

I rebuilt the turbo core earlier with a full service kit from eBay, all went together perfectly. Looking forward to getting it on the car.
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Old Jan 31, 2015 | 07:00 PM
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Tart.
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Old Jan 31, 2015 | 08:27 PM
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What he^ said.

Will the? paint cope with the heat? Compressor housing still gets quite hot.
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Old Jan 31, 2015 | 08:41 PM
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Originally Posted by mickywrx
What he^ said. Will the? paint cope with the heat? Compressor housing still gets quite hot.
lol

Yeah the paint should be fine, shed loads of people paint them. When I fit it and roast it for a while I'll report back with the results.
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Old May 12, 2015 | 09:14 AM
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Have you fitted it yet?
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Old May 12, 2015 | 09:53 AM
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The inlet looks a bit too long to me, certainly wouldn't fit on my blob like that.
Cracking turbo the 16g though
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Old May 12, 2015 | 12:34 PM
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Heard a few complain about turbo lag. Not sure what turbo was on my V1 WRX but guessing it was TD05 although it was a beast to drive so not sure my have had upgraded turbo.
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