Notices
Drivetrain Gearbox, Diffs & Driveshafts etc

gearbox removal

Thread Tools
 
Search this Thread
 
Old Mar 27, 2008 | 01:46 PM
  #1  
whitescoob95's Avatar
whitescoob95
Thread Starter
Scooby Regular
 
Joined: Dec 2007
Posts: 168
Likes: 0
Default gearbox removal

alright fellows, im struggling massively to pull out my gearbox (wrx 1995)..everything is stripped from the box itself.the only thing supporting is the four bolts and dowels. i have obviously got a jack underneath to keep it level however the box seems to be pulling back at the bootom. i cannot see anything catching or still attached. could something be still caught within the box??? it is in neautral as i have connected back in to ensure this......any helpwould be massivley appreciated thanks.
Reply
Old Mar 27, 2008 | 01:51 PM
  #2  
T5OLF's Avatar
T5OLF
Scooby Regular
iTrader: (4)
 
Joined: Sep 2005
Posts: 3,311
Likes: 0
From: The yorkshire dales - best roads in the UK
Default

Have you removed the clutch fork and pin?
Reply
Old Mar 27, 2008 | 01:53 PM
  #3  
whitescoob95's Avatar
whitescoob95
Thread Starter
Scooby Regular
 
Joined: Dec 2007
Posts: 168
Likes: 0
Default

yes mate..i have removed everything to my knowledge..its becoming a real pain in the *** lol..but you gotta love it
Reply
Old Mar 27, 2008 | 01:56 PM
  #4  
T5OLF's Avatar
T5OLF
Scooby Regular
iTrader: (4)
 
Joined: Sep 2005
Posts: 3,311
Likes: 0
From: The yorkshire dales - best roads in the UK
Default

Is the top coming apart? if not drive a small chisel in near the dowels to prise it apart. You can clean up the burr's once apart. If it's never been off before it will be very tight.
Reply
Old Mar 27, 2008 | 01:58 PM
  #5  
whitescoob95's Avatar
whitescoob95
Thread Starter
Scooby Regular
 
Joined: Dec 2007
Posts: 168
Likes: 0
Default

yeah buddy, i had an even gap of around 30mm allround however just seems to be snapping back.
Reply
Old Mar 27, 2008 | 02:11 PM
  #6  
T5OLF's Avatar
T5OLF
Scooby Regular
iTrader: (4)
 
Joined: Sep 2005
Posts: 3,311
Likes: 0
From: The yorkshire dales - best roads in the UK
Default

https://www.scoobynet.com/search.php?searchid=2212242
Reply
Old Mar 27, 2008 | 03:51 PM
  #7  
whitescoob95's Avatar
whitescoob95
Thread Starter
Scooby Regular
 
Joined: Dec 2007
Posts: 168
Likes: 0
Default

does this mean i have to be a full member to view this??? i dont have to priveliges..??? im relativley new to scoobynet
Reply
Old Mar 27, 2008 | 04:04 PM
  #8  
T5OLF's Avatar
T5OLF
Scooby Regular
iTrader: (4)
 
Joined: Sep 2005
Posts: 3,311
Likes: 0
From: The yorkshire dales - best roads in the UK
Default

Can you not see the threads via the link?
Reply
Old Mar 27, 2008 | 04:05 PM
  #9  
T5OLF's Avatar
T5OLF
Scooby Regular
iTrader: (4)
 
Joined: Sep 2005
Posts: 3,311
Likes: 0
From: The yorkshire dales - best roads in the UK
Default

Get the car as high up in the air as you can...

remove intercooler
remove starter motor
remove allen bolt which start motor hid (10mm allen key)
use an M6 bolt (one from the cam cover fits) and wind into the clutch fork pivot, wiggle the clutch fork and pull the pivot out,
undo the bell housing bolts / nuts,
remove cover over the prop shaft connecting point between box and rear diff,
undo prop shaft,
remove prop shaft bearing bracket,
remove gearbox oil,
drop out and remove prop,
support gearbox with jacket etc,
remove driveshafts - undo one hub and remove pin from driveshaft stubs,
undo the gearbox cradle from body and then from gearbox,
drop gearbox back and down and off the clutch / flywheel..
Reply
Old Mar 27, 2008 | 05:13 PM
  #10  
whitescoob95's Avatar
whitescoob95
Thread Starter
Scooby Regular
 
Joined: Dec 2007
Posts: 168
Likes: 0
Default

this sounds great mate, pretty sure i have tried all of these however will go over everything once again..will let you know how get on.. many thanks for time and info
Reply
Old Mar 27, 2008 | 05:28 PM
  #11  
N602 WRX's Avatar
N602 WRX
Scooby Regular
 
Joined: May 2006
Posts: 155
Likes: 0
From: washington
Default

It sounds like the release bearing is still stuck on the clutch fork to me! shine a torch in to have a look. If you have 30mm clearance right round the case its all it can be! Are you sure you removed the fork shaft? 10mm allen head cap on the passenger side with the shaft behind? comes out by threading in a m6 bolt and leavering out??
Reply
Old Apr 1, 2008 | 05:42 PM
  #12  
whitescoob95's Avatar
whitescoob95
Thread Starter
Scooby Regular
 
Joined: Dec 2007
Posts: 168
Likes: 0
Default

cheers mate for dvice, the box is out!!!! grea advice, the manal and this wasnt specified!! pretty big part to not advise of!! going to be fun replacing gears!!!!
Reply
Old Apr 1, 2008 | 09:14 PM
  #13  
N602 WRX's Avatar
N602 WRX
Scooby Regular
 
Joined: May 2006
Posts: 155
Likes: 0
From: washington
Default

Pleased to hear you got it out!

Whats the bother with the box? Stripped gears? Damaged syncros?
Reply
Old Apr 1, 2008 | 09:49 PM
  #14  
dazzlers82's Avatar
dazzlers82
Scooby Regular
iTrader: (3)
 
Joined: Feb 2007
Posts: 822
Likes: 0
From: sheerness
Default

mines blown as well removed box today an gonna strip down this week sometime think ive stripped the 3rd gear

looks like i need a ppg kit
Reply
Old Apr 2, 2008 | 07:04 PM
  #15  
whitescoob95's Avatar
whitescoob95
Thread Starter
Scooby Regular
 
Joined: Dec 2007
Posts: 168
Likes: 0
Default

yes mate 5th gear sheared....im now struggling to remove the centre diff from the box seems to be catching inside...its split all round for bout 50mm...looks like the locater arm.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
KAS35RSTI
Subaru
27
Nov 4, 2021 07:12 PM
Mattybr5@MB Developments
Full Cars Breaking For Spares
28
Dec 28, 2015 11:07 PM
Mattybr5@MB Developments
Full Cars Breaking For Spares
12
Nov 18, 2015 07:03 AM
Ganz1983
Subaru
5
Oct 2, 2015 09:22 AM
S600HBY
Subaru Parts
0
Sep 25, 2015 09:46 AM




All times are GMT +1. The time now is 07:07 AM.