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overhauling a dohc 16v vauxhall engine

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Old Mar 12, 2006 | 06:57 PM
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Default overhauling a dohc 16v vauxhall engine

Hi all,does anyone know how much will it cost to completly overhaul a dohc 16v vauxhall engine ,and the maximum power output, i had one of these years ago and was possibly going to buy one for use on the track,
also will it fit into a newer version of the astra or would you keep it in the older version answers please

cheers lee.
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Old Mar 12, 2006 | 08:18 PM
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for how cheap these are isnt it easier just to buy another enigine, the last time i had my cav turbo engine reconditioned it was £1000, but valver engines can be had for £250
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Old Mar 12, 2006 | 08:20 PM
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the red top engine is always the better spec but suffers from a pourus head if you pick the wrong one
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Old Mar 12, 2006 | 09:28 PM
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the red top you mean the dohc oppose to the black ecotec.
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Old Mar 12, 2006 | 09:38 PM
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early 16 valve engines with the red spark plug cover on the top came as 150bhp as standard,with uprated conrod bolts they would take 190 without batting an eyelid,later ecotek engines were lower output to start off with,had different port shapes amongst other things aimed at economy rather than power....a lot did suffer with coolant problems as they cracked internally where the oil ways where close to the water jacket,turbo heads were much better in this respect,and in fact these were supplied as replacments by vauxhall in warrenty cases
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Old Mar 12, 2006 | 09:42 PM
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bit of twin 45 weber carbs too full rebuild port and polish the head, cams etc will see you at over 240bhp
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Old Mar 12, 2006 | 09:45 PM
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try www.autovaux.co.uk
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Old Mar 12, 2006 | 09:53 PM
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Originally Posted by wrx-kris
bit of twin 45 weber carbs too full rebuild port and polish the head, cams etc will see you at over 240bhp
correct....THE kit car engine choice for many a year ..
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Old Mar 12, 2006 | 11:48 PM
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The best person for these engines is Steve Broughton http://www.sbdev.co.uk/

He used to do the works cars 300+bhp from normally aspirated 2 litre!!

What Steve does not know about these engines is not worth knowing!
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Old Mar 13, 2006 | 08:22 AM
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Originally Posted by leecalcars
the red top you mean the dohc oppose to the black ecotec.
The ecotec is a DOHC engine (i.e. two cams over the valves), its basically a higher compression red top (to put it simplistically)..

The red tops can be picked up for peanuts, your better off finding a rusty old SRI/GSI for a few quid with a decent engine, scrap the car and keep the engine.
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Old Mar 13, 2006 | 02:48 PM
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oh! and dont forget to check if it's got a coscast head too (cosworth) as the vaux ones end up with a hair line crack from an oil gallery to water way-very anoying
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Old Mar 13, 2006 | 10:40 PM
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nice one guy's,
what would be the best car to put this engine into ,ican like you say pick up the engine quite reasonably.
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Old Mar 13, 2006 | 11:29 PM
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The lads at my local club put them in corsa's, nice light shell.... They go like stink!
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Old Mar 14, 2006 | 07:24 AM
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lotus seven replica,very light make an excellent track car.... and normally can find part built kits in the classifieds at a decent price when someone has given up....with a decent 2.0xe fitted would be very rapid
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Old Mar 19, 2006 | 09:10 AM
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Went to look at a vauxhall van the other day was originally a 1.7 td he'd dropped in the dohc 16v motor went like a rocket not for the track though....
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Old Mar 19, 2006 | 05:37 PM
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as said, get a complete rotten cav gsi or astra gte (early ones E 1988?) are more likely to have the early coscast head.
at the mileage most gm heads are at, if it hasn't gone porous by now, chances are it won't!
early coscasts have larger valves and valve guides, and were hand finished, although these are the most sought after and so fetch premium price! late coscasts admittedly won't go porous, but have no power gains over a gm head!
or.....do what ive done, break a calibra turbo and put the powerplant and six speed box in something light, i currently am on my 2nd astra mk3 gsi turbo, but have also had a mk2 gte turbo and others lol, very good fun when they get traction!
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