Notices
Drivetrain Gearbox, Diffs & Driveshafts etc

Anybody changed a rear diff?

Thread Tools
 
Search this Thread
 
Old Jan 17, 2005 | 03:23 PM
  #1  
SuperFlyGuy's Avatar
SuperFlyGuy
Thread Starter
Scooby Regular
 
Joined: Mar 2003
Posts: 259
Likes: 0
From: Manchester
Question Anybody changed a rear diff?

If so is this possible on the driveway?
I've been told it's relatively simple to do, taking around 2 hours

Anybody got any tips? Do the rear driveshafts "pop" out with a sharp blow via hammer/blunt chisle or are they on circlips?

It's a MY97 UK turbo 4 door

Thanks in advance
Reply
Old Jan 17, 2005 | 03:34 PM
  #2  
David_Wallis's Avatar
David_Wallis
Scooby Regular
 
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Default

yea, you can do it on the driveway.. driveshafts are on clips iirc.. but should justpull out.. they may also have a roll pin that needs knocking out..

it may take you a little longer, more like 3 - 4 hours..

Beware the diff is heavy and can hit you in the face!

also use thread lock when putting the bolts to the prop back in.

David
Reply
Old Jan 17, 2005 | 07:36 PM
  #3  
SuperFlyGuy's Avatar
SuperFlyGuy
Thread Starter
Scooby Regular
 
Joined: Mar 2003
Posts: 259
Likes: 0
From: Manchester
Thumbs up Cheers

Thanks David!
Reply
Old Jan 17, 2005 | 08:26 PM
  #4  
tweenierob's Avatar
tweenierob
Scooby Regular
 
Joined: Mar 2002
Posts: 4,338
Likes: 0
From: Fcon Power Writer
Default

Remove oil
remove diff/prop gaurd
remove prop bolts
undo front 4 diff support bolts first
support diff
undo two rear diff bolts
pull diff out of mounting rubbers
turn diff 35degrees
pop out first shaft, crow bar pops them out
pop out 2nd shaft.

put first shaft in new diff, make sure it pops back in all the way then turn diff to get other one in at an angle.

This will save you splitting the hubs etc to get the shafts out.

Rob
Reply
Old Jan 17, 2005 | 09:34 PM
  #5  
SuperFlyGuy's Avatar
SuperFlyGuy
Thread Starter
Scooby Regular
 
Joined: Mar 2003
Posts: 259
Likes: 0
From: Manchester
Thumbs up Excellent mate

much appreciated.

Thanks for the info guys
Reply
Old Jan 17, 2005 | 10:20 PM
  #6  
911's Avatar
911
Scooby Regular
 
Joined: May 2004
Posts: 11,341
Likes: 1
Default

Wish I had thought of twisting the diff to get the shafts out!
I split the hubs by withdrawing the l o n g bolts from the lower arms.

Job is a real meccano task, just bulky and awkward. A thousand time better than doing a gearbox

Good luck,

911
Reply
Old Jan 17, 2005 | 10:33 PM
  #7  
tweenierob's Avatar
tweenierob
Scooby Regular
 
Joined: Mar 2002
Posts: 4,338
Likes: 0
From: Fcon Power Writer
Default

Another tip for you as i am feeling generous

Use one of the front diff retaining nuts and thread it onto one of the rear diff mounting bolts. Lock this nut up against the original nut and withdraw the bolt from the diff itself.
*will make sense when you do it*

This makes life much much easier as you wont have to hook the diff out.

Rob
Reply
Old Jan 18, 2005 | 09:19 AM
  #8  
David_Wallis's Avatar
David_Wallis
Scooby Regular
 
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Default

you kinda figure out how to get shafts out once you drop it down under the car
Reply
Old Jan 18, 2005 | 09:30 AM
  #9  
tweenierob's Avatar
tweenierob
Scooby Regular
 
Joined: Mar 2002
Posts: 4,338
Likes: 0
From: Fcon Power Writer
Default

Lol, first one i did... i took the rear bolts out and the diff swung down and broke the floor

Rob
Reply
Old Jan 19, 2005 | 07:01 AM
  #10  
911's Avatar
911
Scooby Regular
 
Joined: May 2004
Posts: 11,341
Likes: 1
Default

How can something so small weigh so much? But it sure is heavy....
I have to really slam the driveshafts back into the diff to get that small clip to snap into place, and having the hub bolt out gives me a good 50mm 'swing' at it.
The worst bit is the steel frame that comes off the diff to the floorpan, handbrake cables off in my case to allow the lot to drop.

Everything is hard work on a Subaru compared to an early 911.........

911.
Reply
Old Jan 19, 2005 | 08:06 AM
  #11  
David_Wallis's Avatar
David_Wallis
Scooby Regular
 
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Default

Handbrake cables arent in my way on mine..

Lol at rob..

It ways so much as the case is like 1 cm thick!
Reply
Old Jan 20, 2005 | 03:04 PM
  #12  
garface's Avatar
garface
Scooby Regular
 
Joined: Apr 2003
Posts: 49
Likes: 0
Default

It weighs roughly 52lbs if I recall correctly.
Reply
Old Jan 24, 2005 | 06:10 PM
  #13  
SuperFlyGuy's Avatar
SuperFlyGuy
Thread Starter
Scooby Regular
 
Joined: Mar 2003
Posts: 259
Likes: 0
From: Manchester
Thumbs up Done!

Thanks for everybody's input and help on this. All went smoothly, took around 4 1/2 hours. Except then found rear diff wasnt the problem!

It seems a rear wheelbearing, which was the original diagnosis, and was changed, is still faulty so my blood is boiling at the moment as the garage tyhen suggested the diff.
Reply
Old Jan 25, 2005 | 07:57 AM
  #14  
tweenierob's Avatar
tweenierob
Scooby Regular
 
Joined: Mar 2002
Posts: 4,338
Likes: 0
From: Fcon Power Writer
Default

Might be worth checking that the hub is ok, especially if the new bearing is also noisy.

Rob
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Scott@ScoobySpares
Full Cars Breaking For Spares
55
Aug 5, 2018 07:02 AM
Mattybr5@MB Developments
Full Cars Breaking For Spares
38
Jul 17, 2016 10:43 PM
Scott@ScoobySpares
Full Cars Breaking For Spares
7
Dec 14, 2015 08:16 AM
Mattybr5@MB Developments
Full Cars Breaking For Spares
20
Oct 22, 2015 06:12 AM




All times are GMT +1. The time now is 09:18 AM.