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Old Jan 13, 2005 | 12:07 PM
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Default Exhaust Headers, whats the deal

OK, so after reseaching what to do, it seems that an aftermarket manifold, well lagged is the thing to do after sorting out a good system from the turbo.

However I have seen Megan Racing manifolds (1 peice with up pipe) on eBay for about £250, but all the UK manifolds seem to be £800+ (Are Megan just rubbish?)

I have also seen different diameters specified. With a narrower pipe I presume that the speed of flow is higher to the turbo, does this help torque more than ultimate power ?

While I presume higher diameter headers have less back pressure, better for top end performance ?

So which exhaust manifold gives the best results for road use ?

97MY with sports cat hi flow system.

Thanks
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Old Jan 13, 2005 | 02:09 PM
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The Megan headers are not rubbish! One of the Cumbrian lads has just fitted some and they are awesome quality. I've not seen any better constructed headers, the welds are immaculate and the bends are mandrel formed so they flow continuously rather than "stepped". And best of all they actually fit unlike other types that are available!
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Old Jan 13, 2005 | 02:32 PM
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Mark is right it was my car that had the megan manifolds fitted to excellent quality I tried gruppe s headers and had nothing but problems with leaks etc these fitted perfect and the advantage with them they come with a flexi uppipe you still have a bit of the flat four burbble but when your flat out its like a spitfire on roids the power band moves further up the range as well or it seems to have done its getting remapped with a few other bits added at the end of the month so hopefully I will get the most out of it then.
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Old Jan 13, 2005 | 02:38 PM
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i import these they are fantastic quality and all one piece so no blowing at joints.


chris
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Old Jan 13, 2005 | 03:18 PM
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Are they really on ebay for only £250... does that include up-pipe??? If so anybody want a H+S slip jointed up-pipe

Tony.
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Old Jan 13, 2005 | 04:51 PM
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Yeah, there was one being bid for at £240 'Buy now' £250 a few days ago. (1 currently being bid at £90ish !)

I did some quick reseach and found some poor reviews about Megan products, but they were talking about Evo parts. Their main gripe was the welds were splitting. How long have you had the headers on for ?

Don't all have a go at once I was looking for some feed back. Do the Megan (and other) heads fit under standard heat sheilding or is the suggested wrapping to take the heat sheilds place ?

If they are as good as you guys say, how come Power Engineering, Graham Goode etc all have £800+ items ?

Have seen another style from Japan. 4 pipes into 1 right in the middle beneath and in front of the engine, then curving round to the up pipe. This is different from all the others I've seen, anyone with any experience ?

Last edited by ClintUK; Jan 13, 2005 at 04:53 PM.
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Old Jan 13, 2005 | 09:50 PM
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Clint I have had them on for about a month now and cant report any problems yet, you do away with your heat shields and just use exhaust wrap.Tone loc yes they come with uppipe they are all one piece with a 3inch section which is flexi welded into the base of the uppipe.
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Old Jan 14, 2005 | 01:24 PM
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Sorry for being dumb - what is a flexi weld ?
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Old Jan 14, 2005 | 01:32 PM
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It has a flexible section welded into the pipe for expansion etc.

Tony.
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Old Jan 14, 2005 | 06:17 PM
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i have just bought a set of these for £260 of ebay and the quality is superb cant wait to get them wrapped and on to the car.
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Old Jan 14, 2005 | 07:36 PM
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at that price it would be rude not to.

gruppeS v2 ARE better that the old V1 by all accounts..
no probs so far.



bttt for a useful bit of info!

Last edited by chrome; Jan 15, 2005 at 05:39 PM.
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Old Jan 15, 2005 | 11:34 AM
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banny - let us know how they fit , and what they feel like on the road.

interested to see where the power comes in - is it higher up the rev range ? or have you gained a decent amount of torque ?

must admit the quality looks good in the pictures .
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Old Jan 15, 2005 | 03:45 PM
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once they are heat wrapped and the engine has had the vavles changed i will let you know how they perform.





Originally Posted by IPALMER
banny - let us know how they fit , and what they feel like on the road.

interested to see where the power comes in - is it higher up the rev range ? or have you gained a decent amount of torque ?

must admit the quality looks good in the pictures .
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Old Jan 15, 2005 | 08:15 PM
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We know that metal expands when hot, which is why Subaru put flexible joins into both the cross, and up pipes. This is replicated in the after market products, with the use of either flexible, or slip joints.

IMHO, the use of solid cross pipes is a big mistake, and I know of other manufacturers who have had major issues. "Supersprint" for example, have just changed to a slip jointed cross pipe version, because of the problems.

The problems are predominantly the cracking/fracturing of the pipes around the head flanges. It's due to the stress of the pipes trying to expand, but with no where to go. Over time, the metal fatigues, and eventually fails.

I'm sure the welding looks great, and that they will improve performance, my concern, is for how long !

I suspect it will be a little like the "two bolt" flange issue, with some people having nightmares, and others getting away with it.

Mark.
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Old Jan 15, 2005 | 08:57 PM
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Only just looked at the pic on ebay properly.... Mark is spot on about the solid cross pipes. Hadn't noticed that just glimpsing at the pic.

I won't be considering these.

Tony.
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Old Jan 15, 2005 | 11:21 PM
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Let me guess, Lateral Performance sells another make?
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Old Jan 16, 2005 | 12:05 AM
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Mark,

Let me guess, Lateral Performance sells another make?
If you think my comments are commercially based, more fool you.

I gave an opinion, and qualified it.

If you choose to ignore basic physics, that's up to you. However, recommending other people do it, is irresponsible !

Mark.
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Old Jan 16, 2005 | 10:20 AM
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The guy asked for opinions on the Megan headers. I gave him my views and then he went away and did some more research. How is that irresponsible????
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Old Jan 16, 2005 | 12:35 PM
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Mark,

I'm sorry, but what are your views based on ? So the welding, and bends look great, and they fitted. I don't dispute this.

Ask yourself, "does metal expand when hot" ?

If the answer is yes, then ask yourself "Could this cause a potential problem, on this design of headers" ? If your answer is yes, then ask yourself if my comment was a sensible one to make !, and if your advice is "responsible".

Then you can ask yourself why you would feel the need to question my motives !!!

If you answer "no" to the questions, there's not a lot I can say............

Mark.
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Old Jan 16, 2005 | 01:08 PM
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Aswell as the MEGAN headers on e-bay ther is also another set which has flexi joints on the n/side flange which allows for expansion plus they are 4-2-1 design which gives no loss of torque in the mid range and are equal length.
these ar also on a BUY-IT-NOW for 240 = p+p from japan.
cheers mark
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Old Jan 16, 2005 | 08:04 PM
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if your advice is "responsible"
There's nothing irresponsible in what I said.
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Old Jan 16, 2005 | 08:17 PM
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right i want a proper answer in regards to this topic as i have just bought these headers.



Originally Posted by mark@wrx
There's nothing irresponsible in what I said.
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Old Jan 16, 2005 | 09:53 PM
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Banny as I said earlier I haven't had any problems yet it was just the issue that I had with the gruppe-s leaking and the cost of the megan headers against other makes if the welds crack I will just get them welded and then make up a slip joint on the cross pipes.
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Old Jan 16, 2005 | 10:11 PM
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thanks with the amount i have paid for them, i can deal with the welds cracking and as you say get them welded and make up a slip joint on the cross pipes



Originally Posted by gussy
Banny as I said earlier I haven't had any problems yet it was just the issue that I had with the gruppe-s leaking and the cost of the megan headers against other makes if the welds crack I will just get them welded and then make up a slip joint on the cross pipes.
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Old Jan 16, 2005 | 10:37 PM
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Guys,

I made the post because I know the design is a potential problem.

I have suffered with pipes cracking, on a very similar design, and at Autosport, I was speaking to the guys from Supersprint, who said they have just modified their headers for the same reason. If you look at their web site, you'll see the old design, as well as the new. The old design is marked "whilst stocks last".

The Supersprint headers retail at circa £800.00 + vat, so I guess it's cheaper for them to sell the old ones, and if they fail, replace them under warranty with the new type!!!

No comment !

I'm just telling you my experiences, what you do with them is up to you.


Mark.
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Old Jan 17, 2005 | 01:07 PM
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There's another header design in the states which sound similar to the Megan kit (someone email the link to me please). The US kit is only $204 buy it now!!! So even if it did crack it's a throw away price!

IMO the heat expansion could be taken up in the flexi up pipe joint from what I've seen in the picture.



F

Last edited by Floyd; Jan 17, 2005 at 01:19 PM.
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Old Jan 21, 2005 | 10:34 AM
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I have one- quality is very good. Fitting is somewhat easy (onepiece - but it will go up there).

Flow is VERY good imo. I would agree with Floyd on the flexi joint. I will get back once I have tested it some more. The uppipe on this header is appx. ½-1 inch bigger in dia. than HKS !!

/Jesper

Last edited by jbagh; Jan 21, 2005 at 12:58 PM.
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Old Jan 21, 2005 | 10:49 AM
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Agree with Marks comments on the expansion and cracking.

Also with Floyds comments for the throwaway price.

You pays your money.....

Jon.
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Old Feb 5, 2005 | 05:55 PM
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BTT.... you guys with the Megan racing versions, don't suppose you know the ID of the up-pipe on them do you?

Tony.
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Old Feb 5, 2005 | 07:58 PM
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Why don't you PM jbagh? I'm interested too!

F
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