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Flutter/Chatter sound. How do I get it??

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Old 10 August 2012, 03:27 PM
  #31  
harvey
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Originally Posted by MattyB1983
And then where ?
Through the turbo but you know that already.
Old 10 August 2012, 03:48 PM
  #32  
ALi-B
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Originally Posted by harvey
You blank it off with a plate thick enough to compress the gasket so there are no leaks.
I have aluminium plates for either Classic 99-00 Ver 5 and 6 or a different shape for new age. £10 each.

Ali-B
Did you really mean to say this?
Yes...but don't cut out my warnings about the pitfalls of doing it

He did ask how to get the noise, or remove the airbox resonator (forgot about that). Either way if the OE induction system is intact, it will hardly make any noise.

(ignoring the well documented MAF and VF turbo issues - as I already hinted at).

Anyhoo, a point to bring up of a commonly spouted statment about the turbo shaft speed slowing. Can you prove this? The air stalls, yes. And yes there are shock waves (of that we can clearly hear ) But the actual shaft slowing any faster than normal or even stopping? I think we need to properly debunk this. As there in conflicting information out there. Yes the shock loads place thrust and shock stresses on the compressor wheel and bearings, thats a given, but when people out there claim that the phsyical shaft is stalling or slows any faster. I don't think so - not of any significant magnitude anyway.

My simplified analogy of getting a electric ducted centrifugal fan and blocking its outlet...the motor actually speeds up. Remove the power, the fan takes longer to slow. Unblock the outlet and then remove the power, the fan slows down quicker.

Last edited by ALi-B; 10 August 2012 at 03:50 PM.
Old 10 August 2012, 04:13 PM
  #33  
the hamster
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Originally Posted by markb_s1
remove dump valve, cone filter, resonator delete.

thats what i've got on mine and it makes a right racket!
Sorry for the hijack but just wondered if someone can explain the resonator delete thing as i'm running a standard airbox with panel filter and i'm going for a map Thursday. Is it a big job (or is there a how-to somewhere) and does it make much difference?

Cheers
Old 10 August 2012, 04:17 PM
  #34  
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Its a intake silencer box in the corner of the front bumper on the driver's side. Acessible by removing the wheel arch liner (usually).

http://www.scoobypedia.co.uk/index.p...sonatorRemoval
Old 10 August 2012, 04:46 PM
  #35  
the hamster
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thanks Ali, looking at the scoobypedia, is there any benefit to cutting the resonator off the bottom and keeping the pipework in the wing as a cold air feed?
Old 10 August 2012, 08:36 PM
  #36  
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Ali-B

Remove/bank off dump valve and fit cone filter.

Did you really mean to say this? (H)
By you are really touchy? What do you think happens when you remove the dump valve and fit a cone filter (in place of) Joke.

Ali :
Anyhoo, a point to bring up of a commonly spouted statment about the turbo shaft speed slowing. Can you prove this? The air stalls, yes. And yes there are shock waves (of that we can clearly hear ) But the actual shaft slowing any faster than normal or even stopping? I think we need to properly debunk this. As there in conflicting information out there. Yes the shock loads place thrust and shock stresses on the compressor wheel and bearings, thats a given, but when people out there claim that the phsyical shaft is stalling or slows any faster. I don't think so - not of any significant magnitude anyway.
Please read what I said.

If there is no DV then where can the air go? It reverses back up the pipe from the throttle flap to the compressor wheel and shock loads it, acting as a brake on the rotating assembly. It is this reversal you here without a DV.
Ali :
But the actual shaft slowing any faster than normal or even stopping? I think we need to properly debunk this. As there in conflicting information out there. Yes the shock loads place thrust and shock stresses on the compressor wheel and bearings, thats a given, but when people out there claim that the phsyical shaft is stalling or slows any faster. I don't think so - not of any significant magnitude anyway.
The shaft does not stall but it does slow because of the shock on the compressor. If the shaft were to stop it would shear. It is the reverse flow shocking the compressor wheel that you are hearing. I havn't worked out how to measure the RPM change because as far as I am concerned shock on the compressor wheel is to be avoided. What anybody else wants to do with their own turbo is up to them.
If someone has the time and inclination I guess they could devise a test to measure shaft RPM change but it would need a very specialised piece of kit that can measure up to 100,000 RPM and detect changes with an exceptionally high frequency sampling. Hardly worth the effort if you have already concluded that shock loading the compressor wheel and hence the shaft assembly and bearings is bad for the turbo.

Remember if your electric motor is not moving air it is not "working".
Old 10 August 2012, 08:47 PM
  #37  
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Some years ago I did some experiments involving resonator removal and different panel filters.
When we removed the resonator, (a large plastic reservoir located in the driver's side inner wing) we found power output dropped by about 7 bhp from 335 bhp to 328 bhp from memory. This was completely contrary to what we expected. The resonator box was replaced and the car was back to the original 335 bhp reading. I was so troubled by this result that we ran the same car on the rollers the following day and again observed a 7 bhp difference from running with and without the resonator and the car was left with the resonator in place.
Thinking this through further our conclusion was that the resonator ensured a smooth airflow to the MAF sensor.
No changes were made to the map to account for the resonator removal and no link pipe was fitted to bridge the inlet tract gap left by the resonator removal. Whether fitting such a bridge or remapping with no resonator present would have made any difference I do not know. I also wondered what the effect might be on any car running MAFless but never went further with this work as the car was destined for a Simtek and FMIC.
Old 10 August 2012, 10:35 PM
  #38  
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Originally Posted by MattyB1983
And then where ?
And then sucked back in by the turbo and pushed through the intercooler to start life again.
Old 10 August 2012, 10:40 PM
  #39  
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Originally Posted by harvey
Some years ago I did some experiments involving resonator removal and different panel filters.
When we removed the resonator, (a large plastic reservoir located in the driver's side inner wing) we found power output dropped by about 7 bhp from 335 bhp to 328 bhp from memory. This was completely contrary to what we expected. The resonator box was replaced and the car was back to the original 335 bhp reading. I was so troubled by this result that we ran the same car on the rollers the following day and again observed a 7 bhp difference from running with and without the resonator and the car was left with the resonator in place.
Thinking this through further our conclusion was that the resonator ensured a smooth airflow to the MAF sensor.
No changes were made to the map to account for the resonator removal and no link pipe was fitted to bridge the inlet tract gap left by the resonator removal. Whether fitting such a bridge or remapping with no resonator present would have made any difference I do not know. I also wondered what the effect might be on any car running MAFless but never went further with this work as the car was destined for a Simtek and FMIC.
Interesting info mate, i'm pre-map at the moment so it should work out ok for me.
Old 10 August 2012, 10:45 PM
  #40  
Rob Day
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Put a pill restrictive in the vac pipe on the dump valve. Start with a 2mm and work you way down until your happy, that way you can have both worlds. Both chatter and still recirc some charged air
Old 10 August 2012, 10:47 PM
  #41  
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Originally Posted by Rob Day
Put a pill restrictive in the vac pipe on the dump valve. Start with a 2mm and work you way down until your happy, that way you can have both worlds. Both chatter and still recirc some charged air
i seem to get a bit of both now after fitting my fmic.
only had a quick drive to make sure its ok after fitting prior to map tweek so not sure if it will still be there after mapping
Old 10 August 2012, 11:24 PM
  #42  
garysykes35
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You guys know a scary amount about this stuff!

I'm not running enough power to warrant changing the panel filter (272 in a Bug WRX)

Thanks for all the info, not something that I'll be doing right now. Maybe when I upgrade to an STI though......
Old 10 August 2012, 11:28 PM
  #43  
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Originally Posted by madmarx
And then sucked back in by the turbo and pushed through the intercooler to start life again.
I know buddy, I'm just being obtuse....
Old 10 August 2012, 11:30 PM
  #44  
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The entire market for VTA dump valves is based on the brands stating they help spool.
With a OE spec dump valve that recirculates the air back through the turbo would you say that that actually helps spool more or restricts it ?
Old 10 August 2012, 11:48 PM
  #45  
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strange this is, on my old classic I had an sti v4 recirc valve on + induction kit and fmic and the DV noise was VERY loud. Only thing I found was the fmic etc made the vf35 feel a bit laggy.
Old 10 August 2012, 11:51 PM
  #46  
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Originally Posted by the hamster
strange this is, on my old classic I had an sti v4 recirc valve on + induction kit and fmic and the DV noise was VERY loud. Only thing I found was the fmic etc made the vf35 feel a bit laggy.
the fmic do cause a slight bit more lag due to the pipework.
my dv seems to be louder though for some reason.
Old 11 August 2012, 08:37 AM
  #47  
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Properly mapped there should be no appreciable lag from an efficient FMIC system over a top mount. If you look at the air consumption of your engine per second and then compare it with the volume of the original system and the volume of the new system, from compressor outlet to throttle body in each case you will see how little effect the increased volume will have even in a worst case scenario.
When intercoolers were bar and plate (many still are) and had big pressure drops across the core and pipework with 90 degree sharp bends then there could be lag but not on a modern well designed system (read Hybrid).
Matty : Remember that air to the turbo enters the front of the turbo through the induction system. This is also the path of any recirculated air. Any reversed flow does not operate on the front of the turbo but goes backwards into the compressor through the compressor outlet acting against the operation of the turbo.
On a car with a mass air flow sensor there will be a momentary glich in fuelling if air is vented to atmosphere which is one reason why recirculating vales are used on cars with MAFs. Personally I don't think it matters too much but some mappers will tell you that to get the car smooth with a MAF sensor you need a recirculating BOV.
When fitting a front mount we will fit whatever the customer requests or go with the options, explain the pros and cons, and accept his decisions but on my own cars which are all MAP ie. no MAFs, I always use a Forge VTA and this is purely for ease of fitment and simplicity. If I had a car (well actually now I think about it - I do ) with a MAF sensor and recirc BOV I would not be looking to change it.
I hope this helps clarify for you.
In all the dump valves we have fitted I am yet to find a car that has shown a particular benefit from the change unless the original was defective. Yes the noise may appeal to some people and it is good if you want to frighten old dears at the bus stop and get them talking. You can start looking round too to see what caused the noise so I guess it is good for a laugh. What I don't understand is that guys are prepared to spend £200 and upwards for a heavily advertised all singing, all dancing, BOV that does make a lot of noise but is a source of continual problems because it leaks regularly.
Old 11 August 2012, 09:39 AM
  #48  
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How much is the forge vta Harvey? Also is it recirc or to atmosphere ? I think my Hks leaks but no loss of boost on the boost gauge ? The higher the boost I hit it makes a diff noise . Think it leaks after 1.2 bar is this possible?
Old 11 August 2012, 11:28 AM
  #49  
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VTA = vent to air..
Old 11 August 2012, 06:24 PM
  #50  
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Sorry my bad lol didn't know that lol
Old 11 August 2012, 06:49 PM
  #51  
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vta means vent to atmosphere
Old 11 August 2012, 07:17 PM
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Air/atmosphere...all the same. Still sh1te.lol
Old 13 August 2012, 07:33 AM
  #53  
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Originally Posted by sonic93
How much is the forge vta Harvey? Also is it recirc or to atmosphere ? I think my Hks leaks but no loss of boost on the boost gauge ? The higher the boost I hit it makes a diff noise . Think it leaks after 1.2 bar is this possible?
The Forge BOVs are good quality and you can get differing springs. In my experience people often use too hard a spring. They are available, recirc for cars with MAF sensors for best running. For simplicity on cars without MAF I use VTA. I think both cost the same. If buying new I use STi4 type on cars with FMICs. As to best source of supply I think others will better advise. I think I have had them from both Revolution and RCMS recently.
Avoid copies and ensure entry and exit are sufficiently large to vent air quickly. ie bigger than 25mm.
You would not see a BOV leak on your boost guage but it will play havoc with tickover and smooth running in mixed traffic around town. Big culprits are Blitz, HKS and fancy twin cylinder Australian jobbies.
Old 13 August 2012, 03:52 PM
  #54  
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I think i need that sound in my life, i am currently running a td04 on MY99 with a turbo smart DV boosting at 1.2 bar. I was advised not to take off the dv as it had been mapped with it on.

Where is it that the sound comes from? Is the wastegate for the turbo?
Old 13 August 2012, 04:01 PM
  #55  
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There is a full detailed explanation a few posts back by harvey i beleive
Old 13 August 2012, 04:05 PM
  #56  
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Originally Posted by Shaks-STI
I have a AF20g with a very little play running 370bhp was considering doing this but unsure if it will destroy the turbo or not.
This is the exact turbo you have on your car fella with no dv..

Old 13 August 2012, 07:35 PM
  #57  
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Harvey I got a sc40 billet people say I shouldn't run dv less as it not as strong as the sc42 etc as don't have the garret core and mine being sleeve bearing . But people running your s and af turbo fine dv less for long time and there both based on same turbo ain't they?
Old 15 August 2012, 11:05 PM
  #58  
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I have never taken an SC40 apart but I think they are sleeve bearing and that will be more tolerant to running without a DV than a roller bearing. I have no idea how much effect running without a DV will have on the life of a turbo but it must reduce the life because of the shock loading so just in the same way I go for shockless gear changes and some people go for a clunk almost every time my mechanical sympathy stops me wanting to run without a dump valve.
You could ask Scooby Clinic what they think?

Last edited by harvey; 16 August 2012 at 01:40 PM. Reason: spelling.
Old 16 August 2012, 07:30 AM
  #59  
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he knows and has been told about 4 times now they dont recommend running dv less on anything under the SC42 with the garret BB core, this is from their own mouths!
Old 16 August 2012, 05:10 PM
  #60  
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What kev actually said he s never done it but he wouldn't recommend it due to sleeve bearing etc. I wanted Harvey's view .
It's like when people say u cant run over 350 bhp on standard classic Sti engine and box etc when Harvey's run 400 plus


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