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Old 01 August 2009, 07:42 PM
  #31  
Mark A
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I saw this car at TOTB and was surprised because I'd not seen or heard about it before, now I understand why.

It looks stunning, good luck. Look forward to seeing it a bit more of it on the track

Mark
Old 01 August 2009, 08:25 PM
  #32  
STI_Baly
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Its looking good steve, keep those **** pics comin.

Glad to see Gazzasti was involved in the exhaust system he's a cracking chap and good at what he does.

JP4 - i believe you will find the the standard manifold becomes restrictive around the 620BHP mark and hence why the cosworth mani is a good choice as i have yet to see anyone mention flow restrictions on this baby, hence the price.
Old 01 August 2009, 08:51 PM
  #33  
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more **** in the morning, too drunk to type now.
Old 01 August 2009, 09:50 PM
  #34  
JP4
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Originally Posted by STI_Baly
JP4 - i believe you will find the the standard manifold becomes restrictive around the 620BHP mark and hence why the cosworth mani is a good choice as i have yet to see anyone mention flow restrictions on this baby, hence the price.
Cheers for that Baly.
Old 02 August 2009, 08:26 AM
  #35  
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The cosworth manifold isnt difficult per say to fit, its just diffiuclt to find the right parts to go with it, ie tumble deletes, do you go standard or aps 8 injector ones, which cost a lot of money. You then have the throttle body, do yu go DBW or stick to manual and use a spacer?

Based on what was seen on SleeperSy's engine, then the oem manifold became restrictive around the 620 mark. Changing to the Cosworth let him go further.

I cant tell you how it differs on this engine, because we have only ever run this engine setup with the cosworth manifold. It's allowed enough flow so far to set a new Zen dyno record and there is more to come.
Old 02 August 2009, 10:32 AM
  #36  
beef-on-the-bone
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is the bonnet a one off or will they be available????

car is amazing btw........
Old 02 August 2009, 10:43 AM
  #37  
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The bonnets are available, you will need to speak to Mark at Lateral, as i believe he ordered 10 to be made.
Old 02 August 2009, 11:06 AM
  #38  
Slowboy Racing
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Shock photo, Mark's been caught on camera working on his car, all we need now is a photo of him driving

Nice work Guys...
Old 02 August 2009, 12:00 PM
  #39  
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Neil,

Unlike some, I know my limitations ! However, you never know, I may well give it a go later in the year


With regard to bonnets, & boot lids, they are currently in production, and I'm in the process of putting together a more sensibly priced 8 injector set up, for those who need it.


More importantly, I have some MASSIVE "thanks" to make, but I will save them for a little later........................


Mark.
Old 07 August 2009, 02:23 PM
  #40  
David_Wallis
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this thread is taking longer than the build!
Old 07 August 2009, 02:36 PM
  #41  
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Originally Posted by David_Wallis
this thread is taking longer than the build!
lol
Old 07 August 2009, 03:25 PM
  #42  
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more more more
Old 07 August 2009, 04:19 PM
  #43  
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I will try write some more of it up tonight!
Old 08 August 2009, 01:16 AM
  #44  
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Nice one Steven cracking write up as usual
Old 10 August 2009, 11:47 PM
  #45  
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I'm assuming Steves on Holiday?

Well it's 23:48 and i was hoping for some more ****.....

Last edited by STI_Baly; 10 August 2009 at 11:48 PM.
Old 11 August 2009, 09:18 AM
  #46  
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No, busy at work, and then pulling the engine from the car on a night.

Will try do some later, honest!
Old 11 August 2009, 01:34 PM
  #47  
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So, a few more pictures to show what else had happened over that weekend.

Fuel tank with –10 feed welded on for the fuel pump. Rear bumper starting to take shape.


Closer pic of fuel arrangement. Small tank, feeding 1550hp pump through –10 pipe, -8 pipe to fuel filter and –8 to front of car, -6 return line


Another pic of dash area, minus the dash board at this point but showing the AIM digital dash and fuse locations.


Dummy engine still in, with manifold mocked up, and car loom well underway.


Another view of cockpit area, again minus dashboard, but “the” handbrake, brake bias valve, brake lines, and battery wires all situated properly.


To me, this just looks like a jumbled mess, but to Pat it’s the start of his custom ecu loom for the Solaris S8!


Closer pic of the front dummy engine mock up


Side view, not the rust old 4 pot oem brakes (cheers John ) these are so that the 15” drag wheels will clear. They still need cleaning up massively though!


Whilst the above was going one, and by the end of that weekend, 12th July, I had received a EJ22t short block with a billet 79mm crank and Lateral rods attached. All I had to do was get the rest of the engine built up.


During the week, I started to tackle the rest of the engine build each night. Whilst I was doing various bits like the ring gaps and inserting the pistons, I had my youngest at the other side of the shed cleaning the callipers a whire wheel


Short block built with Lateral pistons and on the stand ready for the heads.


RCMS 14mm head stud kit installed on one side, ready for the AVCS head.


At this point I was missing the dowel pins for the heads, so tackled the sump area. Cosworth baffle plate designed for EJ257 block, pen marks show what needs to be removed to clear the EJ22 block.


Baffle plate on and sump pick on, and carefully spaced so as not to stress the pipe and cause a fracture. You can also see one head attached.


Thanks to Daz davies who acted as a courier, new dowell pin sourced from Zen and allowed me to attach the other head.


Both heads on, Race spec cams in, and ready for final shimming of the valve clearances.


Again, I must apologise, as I didn’t get many pictures through the next few days as it was another frantic weekend with Mark, Paul, David, Andy, Pat , Gaz, Stewart and I all working on the car.

In summary, AVCS inlet pullies bolted up, adjustable exhaust pullies bolted up, Kevlar cam belt installed, RCMS Cam Belt guide installed, timing checked and adjusted, rocker covers bolted up and engine installed in engine bay.

Turbo, GT40 installed onto the twinscroll manifold, two 38mm v-band waste gates feeding into their own silenced exhaust point to the passenger side. Turbo dumping through a short 3” exhaust to drivers side.

Pat finishing the loom in situe


Fuel lines expertly done by Paul, feeding the 4 billet fuel rails via a distribution block which is fed by the –8 fuel line across the bulkhead. Nitrous solenoids mounted and setup by Mark. Intercooler pipes made by Gaz, nearly done. 63mm leaving turbo expanding to 76mm before intercooler and remaining 76mm thereafter. SFS Black hose joiners where appropriate. Note new screen had been fitted too.


More to follow

Last edited by P20SPD; 12 August 2009 at 12:06 PM.
Old 11 August 2009, 02:31 PM
  #48  
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holy crap

i need an engine like that
Old 11 August 2009, 06:32 PM
  #49  
Neil..
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Cool.
Old 11 August 2009, 10:17 PM
  #50  
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wow!
Old 11 August 2009, 11:02 PM
  #51  
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Originally Posted by E_M_B
Cool.


keep your eye on the front turbo pics as you will have the same job soon


very nice steven and the quality of work looks amazing
Old 12 August 2009, 01:17 AM
  #52  
Fai17
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Lovely
Old 12 August 2009, 10:34 AM
  #53  
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i want one of these for christmas.

dear santa can i have?
one of these
Old 12 August 2009, 11:23 AM
  #54  
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Again, I must apologise, as I didn’t get many pictures through the next few days as it was another frantic weekend with Mark, David, Andy, Pat , Gaz, Stewart and I all working on the car.
Ahem....
Old 12 August 2009, 12:06 PM
  #55  
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Apolgies Paul, a genuine slip by me. You were working that quick, i never really saw you
Old 12 August 2009, 02:07 PM
  #56  
jim litten
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It was great to help out and to see it progress everytime I popped over, it'll be a killer once its back running again.
Old 12 August 2009, 05:31 PM
  #57  
RS2 JIM
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Superb build!

I'm following with great interest.

I plan to reverse my manifold and inspiration is abundant here!

Very best of luck with the success of the build and its performance on track.

James
Old 12 August 2009, 06:36 PM
  #58  
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Cheers James.

Hows the cage going?
Old 12 August 2009, 08:46 PM
  #59  
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Hope you get a decent driver at the scoobyshootout
Old 12 August 2009, 09:00 PM
  #60  
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anyone can be better tham me


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