**Anodised Alloy air-con pulleys **
Regards
Dean
Jon ,
Sounds like you have a similar pump to a bugeye
Not a easy pulley to remove ..... if you search my first groupbuy I think there is instructions there . If you can't find them drop me a pm
To keep this updated . I now have another prototype ready for testing tomorrow.
The problem was the magnetic wasn't strong enough to go through the alloy and the steel to pull the clutch in .... I have now redesigned it and fingers crossed should have better luck .
All other pulleys are in stock , Just pm me with what you want
The problem was the magnetic wasn't strong enough to go through the alloy and the steel to pull the clutch in .... I have now redesigned it and fingers crossed should have better luck .
All other pulleys are in stock , Just pm me with what you want
Right, we are back on with this now .
I shall have another prototype on my car over the weekend, and if all goes well ...which i'm sure it will these will be with you soon.
I stopped the groupbuy halfway through to stop everyone having ago at me ...lol .
But you can now carry on adding your names as you wish...
Just a quick note that the newage air-con pulleys will be ready first then the classic's a week or so after
1. Stalked! - Bugeye WRX 2001 - Green
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
I shall have another prototype on my car over the weekend, and if all goes well ...which i'm sure it will these will be with you soon.
I stopped the groupbuy halfway through to stop everyone having ago at me ...lol .
But you can now carry on adding your names as you wish...
Just a quick note that the newage air-con pulleys will be ready first then the classic's a week or so after
1. Stalked! - Bugeye WRX 2001 - Green
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
1. Stalked! - Bugeye WRX 2001 - Green
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
1. Stalked! - Bugeye WRX 2001 - Green
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
quick question are the pre98 aircon pulleys the same has 99 spec ones??? reason i ask is i got some aircon pipes of ebay and the fitments slightly diffrent wont fit my 99 aircon pump at all just wondered if was any diffrance in pulley has i may swap my aircon pump for a 98 version???
Right ..... this is where I currently where i am with these ...... IN LIMBO!
This is how it works , to help everyone understand.
When the air-con is turned on it activates a magnet which pulls the front plate into the pulley and sticks them together , this then turns a spline in the centre and makes the air-con work.
We made the pulley body from alloy and bolted a steel plate to the front . When we done this the magnet wasn't strong enough to go through the alloy , the steel plate and pull the front plate in.... we had to get the front plate to .3mm away before it even started to grab the plate..... this is no good.
So my plan last week was to make this ....

A alloy outer part... and a complete steel inner part .....











Now I was totally shocked when this didn't work either
That's what I said last week I was so sure they would work fine ..... puzzled
Anyway,.... the next day we added some large holes in the pulley to see if it would pick up better ...
http://i140.photobucket.com/albums/r...g/IMG_0570.jpg
Still a no - go !
We put the oem pulley back on and when we turned the air-con on it picked up from about 5mm away!
And thats ho they have to be!
So what am I missing???
I now know,..... it is somthing either to do with the material the stock pulley is made from or it has some kind of coating on?? I am looking into both but if anyone on here has any ideas i'm all ears!
I do know one way it will work 100% though,.... and that would be if we panned out the cetntre of a oem pulley and do the same as about the alloy outer part
Chris
This is how it works , to help everyone understand.
When the air-con is turned on it activates a magnet which pulls the front plate into the pulley and sticks them together , this then turns a spline in the centre and makes the air-con work.
We made the pulley body from alloy and bolted a steel plate to the front . When we done this the magnet wasn't strong enough to go through the alloy , the steel plate and pull the front plate in.... we had to get the front plate to .3mm away before it even started to grab the plate..... this is no good.
So my plan last week was to make this ....

A alloy outer part... and a complete steel inner part .....











Now I was totally shocked when this didn't work either
That's what I said last week I was so sure they would work fine ..... puzzled
Anyway,.... the next day we added some large holes in the pulley to see if it would pick up better ...
http://i140.photobucket.com/albums/r...g/IMG_0570.jpg
Still a no - go !
We put the oem pulley back on and when we turned the air-con on it picked up from about 5mm away!
And thats ho they have to be! So what am I missing???
I now know,..... it is somthing either to do with the material the stock pulley is made from or it has some kind of coating on?? I am looking into both but if anyone on here has any ideas i'm all ears!
I do know one way it will work 100% though,.... and that would be if we panned out the cetntre of a oem pulley and do the same as about the alloy outer part
Chris
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From: Slowly rebuilding the kit of bits into a car...
Daft suggestions,,,,,
1. Can you investigate the magnetic properties of the original ?
2. Can you demagnetise / magnetise the new item to aid the "bite" ?
3. A pretty cover ?
LOL
DunxC
P.S. If I ring you tomorrow can I progress my order for all the other bits for now ?
1. Can you investigate the magnetic properties of the original ?
2. Can you demagnetise / magnetise the new item to aid the "bite" ?
3. A pretty cover ?
LOL
DunxC
P.S. If I ring you tomorrow can I progress my order for all the other bits for now ?
Sure no problem.
I haven't given up on these , I actually removed the steel part to day and had that on the shaft with out the pulley part and it works ok ....
1. Stalked! - Bugeye WRX 2001 - Green
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
15.mikey30-2005 sti--all pulleys except crank and in black...
16. Jiffthejiffmanjaffa. Air Con 96 Version 3 WRX. Bilver and silver combo.
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
15.mikey30-2005 sti--all pulleys except crank and in black...
16. Jiffthejiffmanjaffa. Air Con 96 Version 3 WRX. Bilver and silver combo.
1. Stalked! - Bugeye WRX 2001 - Green
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
15.mikey30-2005 sti--all pulleys except crank and in black...
16. Jiffthejiffmanjaffa. Air Con 96 Version 3 WRX. Bilver and silver combo.
17. JGT 2006 sti full set in Black
2. DJ_Jon - 1999 - blue - 5 piece kit
3.Tayster - 1997 type R -blue
4. Merv - 04STi Blue 5 piece kit
5. bonzee - 03 STi blue
6. dazzler - blue air con pulley (already have 3 piece kit )
7. deani_age - Crank and Alternator only (in Blue)
8.simon sti -03-04 STI red air con pulley (already have 3 piece kit)
9.DunxC - V7 STI 2002 - blue five piece combo (2nd choice black)
10.Gussy- tensioner/aircon pullys in red you already have my details
11. Rich_wrex full set green 94
12. mackers air con only red 2004
13.japtorque 99 5piece blue
14, type r pete - 1997 type R - blue
15.mikey30-2005 sti--all pulleys except crank and in black...
16. Jiffthejiffmanjaffa. Air Con 96 Version 3 WRX. Bilver and silver combo.
17. JGT 2006 sti full set in Black
No update just yet ..... sorry for the delay guys, I have been flat out and finding it to get stuck into these again . Hopefully I can have a look the weekend
I may go and make a copy of the stock pulley - it "may" have something to do with the pattern on the front .
I may go and make a copy of the stock pulley - it "may" have something to do with the pattern on the front .
Sorry Guys,
Still struggling with this one. Haven't given up though.... just finding it hard to get spare time to work on it as we are really busy... as soon as I get a spare day I will try and get it sorted .
No one wants to get this sorted more than me
Chris
Still struggling with this one. Haven't given up though.... just finding it hard to get spare time to work on it as we are really busy... as soon as I get a spare day I will try and get it sorted .
No one wants to get this sorted more than me
Chris
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