Project MACH 1 - 2.5 Litre V.V.T. STi
Originally Posted by Dyney
David,
Remember to keep your hands in your pockets!!
We know how clumsy you are when it comes to cars
Remember to keep your hands in your pockets!!
We know how clumsy you are when it comes to cars

Dyney, dont say that, i was hoping he was fitting it

Leave the plasma cutter at home m8
Concentrating on trying to get it running at the moment (forgetting about the no speedo problem
)
Manifold fitted and bolted down, MY96 power steering pump fitted to new age block (with help of angle grinder) Another problem created in that there is no space for induction pipe to the turbo. Power Steering Header Tank Will have to be relocated. Alternator flipped over into its new position, cardboard template for belt tensioner bracket has been crafted up
TD05 turbo fitted, slip jointed up-pipe and new 3" exhaust system also fitted. APS fuel lines now fitted, just waiting for injector rubbers before fuel rails can be fitted.
A few piccies.... Courtesy of David Wallis Hosting LOL




Next up this weekend.....
ECU to engine wiring
Intercooler / Radiator fitment
Turbo compressor cover to flip over so it points to the drivers side wing
Relocate power steering header tank
Relocate water header tank
)Manifold fitted and bolted down, MY96 power steering pump fitted to new age block (with help of angle grinder) Another problem created in that there is no space for induction pipe to the turbo. Power Steering Header Tank Will have to be relocated. Alternator flipped over into its new position, cardboard template for belt tensioner bracket has been crafted up

TD05 turbo fitted, slip jointed up-pipe and new 3" exhaust system also fitted. APS fuel lines now fitted, just waiting for injector rubbers before fuel rails can be fitted.

A few piccies.... Courtesy of David Wallis Hosting LOL





Next up this weekend.....
ECU to engine wiring

Intercooler / Radiator fitment
Turbo compressor cover to flip over so it points to the drivers side wing
Relocate power steering header tank
Relocate water header tank
Last edited by The Fixer; Jul 20, 2004 at 02:41 PM.
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Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
its not the easiest.. cutting the flange off the up/pipe & downpipe is.. but your struggling with an inlet pipe let alone an outlet.
Oi Wallis 
1. I dont have your tools in my garage
2. Why would I want to cut the flanges off my new uppipe and down pipe?
If your offerring to come and rotate the turbo for me then thats a different matter

1. I dont have your tools in my garage
2. Why would I want to cut the flanges off my new uppipe and down pipe?
If your offerring to come and rotate the turbo for me then thats a different matter
A little update....
Version 7 Engine potentially sold so its coming back out of the wagon next week before it was finished.
6 speed gearbox to come back out as i have wasted it
and now it needs repair 
Cams have arrived
Throttlebody to head Tuffnall adapters are machined and ready.
Engine build is underway (Why did I pick an engine man that has a 9 month waiting list?)
Vernier cam pulleys have arrived.
Pictures to follow later...
Why do I feel like I'm not getting anywhere?
Version 7 Engine potentially sold so its coming back out of the wagon next week before it was finished.

6 speed gearbox to come back out as i have wasted it
and now it needs repair 
Cams have arrived

Throttlebody to head Tuffnall adapters are machined and ready.
Engine build is underway (Why did I pick an engine man that has a 9 month waiting list?)
Vernier cam pulleys have arrived.
Pictures to follow later...
Why do I feel like I'm not getting anywhere?
Originally Posted by David_Wallis
Whats wrong with the box?
In Order.....
JE Pistons, PAR Rods, EJ22t relinered to 2.5 litre and Forged crank with Flash
JE Pistons, PAR Rods, EJ22t relinered to 2.5 litre and Forged crank without Flash
30mm Tuffnell Throttlebody to V5 Head adapters & Insulators
Cam Pulleys 1
Cam Pulleys 2
The reason behind the 30mm thick adapters is to get sufficient length to be able to create the profile change from the round bore of the individual throttlebodies to the weird almost oval shape of the inlet port.
Thanks to Paul (PAVLO) for the profile / Cad Cam design work
JE Pistons, PAR Rods, EJ22t relinered to 2.5 litre and Forged crank with Flash
JE Pistons, PAR Rods, EJ22t relinered to 2.5 litre and Forged crank without Flash
30mm Tuffnell Throttlebody to V5 Head adapters & Insulators

Cam Pulleys 1
Cam Pulleys 2
The reason behind the 30mm thick adapters is to get sufficient length to be able to create the profile change from the round bore of the individual throttlebodies to the weird almost oval shape of the inlet port.
Thanks to Paul (PAVLO) for the profile / Cad Cam design work
Last edited by The Fixer; Sep 15, 2004 at 02:58 PM.


