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-   -   Hawkeye STi 2.5 - Forged rebuild (https://www.scoobynet.com/projects-40/968149-hawkeye-sti-2-5-forged-rebuild.html)

Flight 09 March 2013 03:14 PM

Hawkeye STi 2.5 - Forged rebuild
 
I purchasd my Hawkeye in May 2011 with just 18k miles. Soon afterwards I had a Miltek 3" and sportscat added along with a remap. For the last 6 months it has been using oil and recently it has gotten much worse with oil getting in to the coolant too. As my daily drive this was obviously not good. After chastising myself for not getting a JDM I set about deciding who was going to do the rebuild.

Saw Lee's thread ...

https://www.scoobynet.com/projects-4...ini-build.html

... Last weekend I set off from Buckinghamshire down to Plymouth to drop the car off with Alan.

I'm not after a huge build. My goal was something around 400bhp that would be a reliable daily driver and wouldn't keep burning oil. Might go higher in the future so didn't want to have to take the engine apart again. Spec will be

- Mahle forged pistons
- H beam rods
- ACL Race bearings
- ARP head studs
- RCM uprated oil pump
- Cosworth head gaskets
- Remap

I'm keeping the same top mount and turbo - so I see this as being a benchmark build to remove the weak points of the 2.5 engine.

Pictures after Week 1

https://dl.dropbox.com/u/11228462/20...djqqodx/01.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/03.jpg

Chocolate piston failure

https://dl.dropbox.com/u/11228462/20...djqqodx/07.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/08.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/09.jpg

Kwik 09 March 2013 03:57 PM

Good luck with the build, sounds like it will be a beast :thumb:

Flight 18 March 2013 08:49 PM

Trial assembly

https://dl.dropbox.com/u/11228462/20...djqqodx/10.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/11.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/12.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/13.jpg

cuprajake 18 March 2013 11:59 PM

Umm this us something I'd love to do. Just need the money lol.

Tidgy 19 March 2013 01:20 AM

hehe, i picked up my forged 2.5 from scoobyclinic a few weeks back, actuator due for connecting for the sc46 and mapping on the 5th april :D

Flight 30 March 2013 04:50 PM

Car was picked up last weekend. Now running her in before a remap next weeked.

Final pics of engine rebuild.

https://dl.dropbox.com/u/11228462/20...djqqodx/16.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/17.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/18.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/19.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/20.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/21.jpg

https://dl.dropbox.com/u/11228462/20...djqqodx/22.jpg

sunbaruimportwrx 01 April 2013 05:27 PM

Looks like it will be a beast bud. If you mind me askin what did it cost ? Thanks

cuprajake 01 April 2013 05:31 PM

Very nice. Who did the work?

**jay** 01 April 2013 07:37 PM

Looks like engine tuners work, they engines always look better than brand new, shame to get that dirty lol

Flight 03 April 2013 08:03 PM

Yep. It was enginetuner. Remap this weekend ...

the shreksta 03 April 2013 08:05 PM


Originally Posted by Flight (Post 11047270)
Yep. It was enginetuner. Remap this weekend ...

price?

some cook 12 April 2013 10:22 PM

Interested to hear how you got on at the weekend :)

Flight 14 April 2013 10:45 AM

Yep, sorry. Been a bit busy this past week. Results below after the remap last weekend. Was hoping for more bhp but the standard turbo runs out of puff. SC46, silicon inlet hose, ported headers would be next. Note: This is running with a Miltek 3" exhaust and sports cat that was already fitted. Still, I'm very impressed. Engine feels great when warmed up and you can certaily feel the torque. Main thing is that it should now be reliable with all the weak ponts removed and just bolt ons to get over 400bhp.

thenewgalaxy 16 August 2013 08:22 AM

On a top mount with an uprated turbo you'll see just North of 400bhp quite comfortably.

As I maintain it is quite shocking that Subaru continued to market an engine with known problems for so long, but it is a fantastic unit when forged. This is the engine it should have been all along.

Tidgy 16 August 2013 08:49 AM

top mount will limit it, mine maxed at 405, so dont expect over 400, just hope

Flight 17 August 2013 10:48 PM


Originally Posted by Tidgy (Post 11180458)
top mount will limit it, mine maxed at 405, so dont expect over 400, just hope

Thanks. What turbo are you running?

Tidgy 17 August 2013 10:52 PM

sc46 ;)


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