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-   -   Classic rally/track build (https://www.scoobynet.com/projects-40/1044754-classic-rally-track-build.html)

domino46 19 January 2017 06:23 AM

Classic rally/track build
 
Brought this classic the other day from a friend that doesn't have time to finish it , new paint inside and outside , new cage full welded in and though to the turrets , seam welding,, lots of extra prep gone into this shell before it was painted

Not sure what spec it's going to be at the mo but I will update this thread as I get stuff done and buy parts for it , more just to show what I'm starting with


https://cimg0.ibsrv.net/gimg/www.sco...ac9bea0a8b.jpg

https://cimg3.ibsrv.net/gimg/www.sco...e0325afedb.jpg

https://cimg4.ibsrv.net/gimg/www.sco...750de20691.jpg

https://cimg6.ibsrv.net/gimg/www.sco...b79fbe35ec.jpg

https://cimg2.ibsrv.net/gimg/www.sco...12622d8131.jpg

https://cimg9.ibsrv.net/gimg/www.sco...3fc5aefc72.jpg

JGlanzaV 19 January 2017 06:59 AM

You have enough on your plate at the moment, sell it to me instead....

domino46 19 January 2017 07:03 AM


Originally Posted by JGlanzaV (Post 11911805)
You have enough on your plate at the moment, sell it to me instead....

It's not being kept , once it's built up its going up for sale :thumb:

JGlanzaV 19 January 2017 07:07 AM


Originally Posted by domino46 (Post 11911806)
It's not being kept , once it's built up its going up for sale :thumb:

just sell as is so I can re shell mine ;)

gussy 19 January 2017 10:34 AM

Nice basis to start with, most of the hard/time consuming work has already been done

domino46 24 January 2017 07:44 AM

Front subframe back from the powder coaters ,, newage front end going on , front arms are off being mirror polished


https://cimg3.ibsrv.net/gimg/www.sco...c0295e2aca.jpg

https://cimg5.ibsrv.net/gimg/www.sco...4da4a10feb.jpg

96sti 24 January 2017 05:55 PM


Originally Posted by domino46 (Post 11913280)
Front subframe back from the powder coaters ,, newage front end going on , front arms are off being mirror polished


https://cimg3.ibsrv.net/gimg/www.sco...c0295e2aca.jpg

https://cimg5.ibsrv.net/gimg/www.sco...4da4a10feb.jpg

+1 sell it to me

domino46 24 January 2017 06:15 PM


Originally Posted by 96sti (Post 11913461)
+1 sell it to me

Anything can be brought for the right price but I paid quite a bit for it as i know the chap building it done lots to the shell before painting and it came with quite a few nice parts already attached and with the new cage and being painted inside and outside including the engine bay its a lot of work that's already gone into it so it wasn't a cheap buy , but like I said anything is for sale really :thumb:

RAGGY DOO 24 January 2017 06:22 PM

How many projects you got on the go Dom ?
Subscribed

domino46 24 January 2017 07:41 PM


Originally Posted by RAGGY DOO (Post 11913473)
How many projects you got on the go Dom ?
Subscribed

Only a couple mate lol ,, they will keep me skint this year don't worry lol

This build (replacing the RA I just sold)
Hatchback Sti (more or less finished now)
VW t25 camper with Subaru turbo engine (still loads to do)
S11 WRC build (still loads to do )

domino46 25 January 2017 07:38 AM

Couple of the carbon covers turned up so stuck them onto the car and I think they look good and weren't very expensive really


https://cimg0.ibsrv.net/gimg/www.sco...814f8bf174.jpg

And iv brought this one to break for any bits I might need like the running gear mainly


https://cimg4.ibsrv.net/gimg/www.sco...1bc770e99a.jpg

BrownPantsRacing 25 January 2017 02:30 PM

Another project????? Blimey man!


Does look nice though. Great shell. Will certainly watch this thread. Scoobynet bugs permitting.

domino46 25 January 2017 05:46 PM


Originally Posted by BrownPantsRacing (Post 11913652)
Another project????? Blimey man!


Does look nice though. Great shell. Will certainly watch this thread. Scoobynet bugs permitting.

Yeah another one lol , must admit I like building them as much as driving them these days ,, I'm also considering doing some hill climb stuff in this before I sell it , once sold I'll start all over again with another one but another Newage next time I think :thumb:

Captainfunbags 25 January 2017 07:30 PM

Where are the carbon covers from please mate

domino46 26 January 2017 06:51 AM


Originally Posted by Captainfunbags (Post 11913754)
Where are the carbon covers from please mate

eBay but was the last set in stock , I'm sure there will be others doing them though :thumb:

domino46 28 January 2017 10:58 AM

Made my own carbon hydrolic handbrake ,, brought a cheap eBay one for the base and some carbon tube and here are the results ,, not 100% finished as still needs the sort grip but works great so far


https://cimg8.ibsrv.net/gimg/www.sco...d89fab54ad.jpg

domino46 31 January 2017 05:57 PM

Got the front arms back from the polisher , bargain @ £20 a arm

https://cimg9.ibsrv.net/gimg/www.sco...8bfe8af647.jpg

https://cimg8.ibsrv.net/gimg/www.sco...96ab6e25bd.jpg

https://cimg4.ibsrv.net/gimg/www.sco...44060a80f5.jpg

BrownPantsRacing 01 February 2017 11:11 AM

Will that make your car go faster you big tart? :D

domino46 01 February 2017 12:07 PM


Originally Posted by BrownPantsRacing (Post 11915571)
Will that make your car go faster you big tart? :D

Prob not but I love shiny things :norty:

domino46 24 February 2017 05:34 AM

Rear diff has been changed and all back together with the new adjustable arms and painted to match


https://cimg1.ibsrv.net/gimg/www.sco...64b22ef836.jpg

domino46 14 March 2017 07:24 AM

Engine is now in place and starting to mock up some piping for the intercooler


https://cimg0.ibsrv.net/gimg/www.sco...f44477dec9.jpg

scooby1982 14 March 2017 07:36 AM

Looking great keep up the good work subscribed.

domino46 03 April 2017 02:07 PM

inside is starting to come together now


https://cimg6.ibsrv.net/gimg/www.sco...83e10daa7b.jpg

https://cimg7.ibsrv.net/gimg/www.sco...adc29dfa3c.jpg

narelle 03 April 2017 09:37 PM

Looks smart can I ask where you got the lower centre console switch panel from been looking for something like that for ages

domino46 04 April 2017 06:48 AM


Originally Posted by narelle (Post 11930672)
Looks smart can I ask where you got the lower centre console switch panel from been looking for something like that for ages


came with the car when I brought it , but think its from rallytech

s450oby 04 April 2017 11:06 AM

Is that Daves old car?

domino46 04 April 2017 01:21 PM


Originally Posted by s450oby (Post 11930736)
Is that Daves old car?


yes mate daves a good mate of mine :thumb:

domino46 06 April 2017 07:42 AM

most of the interior parts are in place now , new parts all round


https://cimg5.ibsrv.net/gimg/www.sco...6536e4dc4b.jpg

domino46 16 April 2017 07:21 AM

was a bit board this weekend so thought id go out with my proper camera and take some better pics ,,, and yes my garage floor does need a good clean lol

will be going back over to be re painted on the outside again in the next few weeks to match the doors bumper and a few other bits in


https://cimg2.ibsrv.net/gimg/www.sco...83eaf51fff.jpg

https://cimg1.ibsrv.net/gimg/www.sco...9f6bbccfc6.jpg

https://cimg2.ibsrv.net/gimg/www.sco...ce2bb82419.jpg

https://cimg3.ibsrv.net/gimg/www.sco...dab48a3fdf.jpg

https://cimg4.ibsrv.net/gimg/www.sco...5ffc70eea1.jpg

https://cimg8.ibsrv.net/gimg/www.sco...c2c5447078.jpg

https://cimg9.ibsrv.net/gimg/www.sco...ab24ee368b.jpg

https://cimg0.ibsrv.net/gimg/www.sco...09df8c162a.jpg

https://cimg1.ibsrv.net/gimg/www.sco...5b1c519e59.jpg

domino46 21 May 2017 07:07 AM

thought id do a bit of a spec list ,, prob missed a few things off and as its a ongoing project some parts will prob be swapped out long before it sees the light of day but iv used a few parts just to mock things up and still have loads to do so its not a finished spec , but are they ever finished lol

Shell prep

shell has been fully stripped bare and all sound deadening removed
seam welded and extra plating added to the front turrets for more strength
front panel was cut off and made stronger and lighter
tunnels welded into the front of the chassis legs to allow for the front mount piping to have a shorter and safer run under the headlights
full weld in roll cage ,including dash bar and though to the turrets
sill stand holes welded in
fully welded in place parcel shelf
lots of tags have also been added around the car to allow the loom and other bits to be secured safely and neatly
rear arches have been rolled and flared for extra room
interior sprayed silver
outside and engine bay sprayed blue
underside fully undersealed

Chassis-front
newage front end used
Newage front subframe (white)
Newage front arms (highly polished)
white line adjustable 24mm ajustable anti roll bar (red)
CDF front drop links (race bushes)
Newage steering rack with modified universal joint


Chassis-rear

Rear WRC design tubular subframe (white)
Solid mount rear T brace (bushes replaced with solid mounts)
Rose jointed fully adjustable lateral arms (new)
Rose jointed adjustable trailing arms (new)
whiteline 24mm ajustable rear ARB (sprayed red)
CDF rear drop links (to be fitted)



Chassis protection - general exterior

fully undersealed
alloy sump/gearbox/rear diff guards (powder coated gold)
Kevlar sill guards (new)
Kevlar tank guard (new)
MSA mud flaps (new)
sill stands in gold

Carbon WRC type teardrop mirrors (new)
Bonnet pins (new)
Rear window polycarbonate (new)
side windows covered in msa window film (car comes with poly side windows unfitted)
Group A twin roof vents (new)
STI rear lights
High level spoiler
Headlamp protectors (new)
light bar (new)
Clear side repeaters (new)


Brakes - suspension
Unknown brand of coilovers
front brembo 4 pot brakes (repainted)
rear brembo 2 pot brakes (repainted)
new bleed nipples
new vented and groved disc front and rear
new minted pads all round
Braided brake lines front to back (inside the car)
Brake bias valve (new)
Carbon hydraulic handbrake (new)
Brake servo delete

Wheels -tyres
set of 5 Newage 17" STI alloys (powder coated gold)
toyo T1R tyres all round , brand new
RCM light weight wheel nuts (new £300)
STI dust caps (new)
spare set of 15'' speedlines (power coated gold)

Interior - safety
Two matching bimarco front seats (Fia approved) (new)
TRS harnesses (new)
Flocked dash
Omg steering wheel (new)
Carbon passengers foot rest (new)
GRP door cards (very light) , pockets added (new)
Carbon dash center console (new)
Race battery behind driver (New)
Window washer behind passenger (new)
driver and passengers seat mounted drinking system (both new)
Brants rally timer
OMP intercom system with matching helmets (brand new never worn)
OMP helmet net (new)
Map light
All heaters removed and small electrical heater put in to clear screen
Carbon fuel covers (new)
OMP spare tyre strap (new)
wiring loom stripped and all unneeded wires removed
ignition and starter on buttons (new)
defi gauges x 3 , boost , oil pressure , oil temp
defi 80mm rev counter and shift light (new)

Electrical plumbed in extinguisher (just serviced)
OMP hand held extinguisher (new)
cartek electric cut off (new)
OMP seatbelt cutters (new)
First aid kits

Engine - gearbox
alkatec ECU antilag and launch control enabled (to be mapped)
Braided fuel lines front to back (inside car )
044 in tank pump
Standard 1996 engine from a 90k car
After market sports cat
Unknown exhaust
Front mount intercooler , runs under headlights
TD05 turbo
Induction kit
Oil cooler kit (disconnected at sandwich plate)
MSA fuel sampling kit
anodised bolt dress up kit

Standard 5 speed gearbox and matching rear diff


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