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Neil_M 22 August 2016 10:13 AM

My 2004 JDM Impreza STI
 
Starting off a thread on the new toy...

Introduction

It's a 2004 JDM Impreza WRX STI.

The JDM model brings ~280 PS, shorter gearing, faster steering, wide track / DCCD, HIDs and the twin scroll version of the higher revving 2.0 lump.

It's the infamous WR Blue Mica with the gold wheels. Yes its "distinctive" but the colour scheme works very well and looks very sharp when cleaned up.

It's a standard car (which was really what I wanted) and in excellent condition, aside from an HKS HiPower cat back and a new K&N panel filter.


A few photos from the day of arrival...

http://www.neilmagill.co.uk/sti/001/20160506_175313.jpg
http://www.neilmagill.co.uk/sti/001/20160506_175321.jpg
http://www.neilmagill.co.uk/sti/001/20160506_175333.jpg
http://www.neilmagill.co.uk/sti/001/20160506_175347.jpg
http://www.neilmagill.co.uk/sti/001/20160506_175356.jpg
http://www.neilmagill.co.uk/sti/001/20160506_180545.jpg
http://www.neilmagill.co.uk/sti/001/20160508_183420.jpg
http://www.neilmagill.co.uk/sti/001/..._194934(0).jpg



First Jobs

While waiting on the UK registration to come through I had the time to start into a few jobs on the car.

The exterior was thoroughly detailed, machine polished, sealed and waxed.

Wheels were removed for a thorough clean and wax and the disc hubs were painted.

The lower u-frame was cleaned and painted with POR-15, as were the inner arch lips. That should keep any rust at bay.

The rear number plate bracket was removed and painted. Fastenings were replaced with stainless steel versions.

The interior was given a thorough once over too. Carpets and all upholstery was shampooed and hoovered. Interior plastics were cleaned and disinfected. Extra thick velour floor and boot mats were fitted along with a new pollen filter.

I'm not one for ICE or after-market radios, so a genuine Subaru radio was sourced, replacing the JDM radio (different frequency range).

The arch liners were removed, along with the side skirts and relevant underside trim. The underside of the car was thoroughly washed and scrubbed three times (bare in mind it was exceptionally clean before hand). The car was left to dry for a week, then out came the axle stands, ready to raise the car, wheels off, for under-sealing. The entire underside, box sections, under bonnet etc were treated. The car was left in the garage to dry for around a week.

The rear muffler was in need of a polish up, so that was done...


Time for a drive

The registration finally came through. Neil @ Rockvale Graphics got me organised with registration plates, more of an issue to the rear JDM number plate size.

The tank was filled with a fresh batch of super then a few favourite back roads were hit.

Initial impressions highlighted the awesome, supportive seats, the very short gearing, and very fast steering. The brakes are solid and sharp as is the throttle response.

The car was up to temperature, the brutal power delivery had me laughing... it really does hit hard and squirt down the road. Shift light lit, next gear, shift light lit, next gear... It just keeps pulling...

Pointing it down the twisties highlighted a very stable car, a nice pointy front end, highlighted by the fast steering. Punching down the road, standing on the brakes and squirting down the road really made realise it's what the car is made for.

The HKS exhaust adds a nice note to the car without being overly loud or droning.

The car interestingly is still quite refined to drive. It's not quite the Tesco value explosion on wheels some people may have you believe.

Getting used to the car, it's brimming with character. Cold start up in the mornings moving down the motorway has the car thrumming and whistling as the turbo starts up spool, lifting off has chatters and hisses filling the cabin.


Time for a service

The car was supposedly already serviced... But being me, I wanted to ensure it was all done and done right.

So a basic service consisted of, oil, oil filter, spark plugs, K&N panel filter, fuel filter, coolant, diif and gearbox oils, a new water pump, a new RCM 10mm oil pump, HKS timing belt, Gates aux belts, new pulleys, modine hoses, belt bracket, hose clips and timing cover bolts. I took the car down to Johnny at AI Autosport to do the work, along with a thorough inspection and compression test. I was glad to say the car received an extremely positive review and compression tests were all perfect.


Longer term review

I've been driving the car for a few weeks now and found it a very capable daily driver. The refinement mentioned above helps loads.

The car's quick response, minimal lag and torque is very useful in all driving aspects.

The chassis has a firmness to it, more noticeable on low speed bumps. However it's perfectly comfortable when cruising.

The brakes are brilliant, but quite dusty. Though that could well be down to me taking the car out for blasts every now and then...

The short shift gearbox is great. If quite notchy.


Additional jobs

Mud flaps have also been fitted. These are the shorter mini flaps, I'm not a big fan of the large mats that scrape the ground.

The power steering pipe had a little whine when cold. This was solved with a simple o-ring replacement.

A Subaru manual, wallet, keyfob etc was sourced.

The carpet mat hook was replaced (a common issue).

All three wiper arms were removed and repainted.

Both front grills were replaced with ZunSport items. Good quality items, but the lower grille wasn't a great fit, so I had to fit extra securing brackets to have it sitting right. Peace of mind, especially when the a/c condenser has no protection from debris... I did of course have to get another upper grille to do a good job (without destroying the original), along with a new STI badge.


Thanks

An initial big thanks to Martin @ Eastwood Subaru. He couldn't be more helpful with advise and sourcing parts, even with the car being imported.

Johnny @ AI Autosport. Very knowledgeable, honest, reliable mechanics are hard to find. He couldn't be of any more help prior to buying the car and completing the service / inspection.


Next jobs

The car doesn't really need anything...

However I will keep minting the car, painting a few more brackets, there is a scratch on one of the centre dash panels (look at replacing). Braided brake hoses.

I'm undecided about tuning the car, as it's a great fun thing to drive out of the box.

Fit a new front under-tray.


Time for more photos and less chatter :)...


The big clean under way...

http://www.neilmagill.co.uk/sti/001/20160509_182051.jpg
http://www.neilmagill.co.uk/sti/001/20160509_182100.jpg
http://www.neilmagill.co.uk/sti/001/20160509_182115.jpg
http://www.neilmagill.co.uk/sti/001/20160509_182128.jpg
http://www.neilmagill.co.uk/sti/001/20160510_210331.jpg
http://www.neilmagill.co.uk/sti/001/20160511_214037.jpg
http://www.neilmagill.co.uk/sti/001/20160514_113756.jpg
http://www.neilmagill.co.uk/sti/001/20160514_113806.jpg
http://www.neilmagill.co.uk/sti/001/20160514_113822.jpg
http://www.neilmagill.co.uk/sti/001/20160514_113833.jpg
http://www.neilmagill.co.uk/sti/001/20160514_133302.jpg
http://www.neilmagill.co.uk/sti/001/20160514_142039.jpg
http://www.neilmagill.co.uk/sti/001/20160514_165444.jpg
http://www.neilmagill.co.uk/sti/001/20160514_165449.jpg
http://www.neilmagill.co.uk/sti/001/20160514_165857.jpg
http://www.neilmagill.co.uk/sti/001/20160514_165911.jpg
http://www.neilmagill.co.uk/sti/001/20160514_165929.jpg
http://www.neilmagill.co.uk/sti/001/20160514_170141.jpg
http://www.neilmagill.co.uk/sti/001/20160514_170157.jpg

Neil_M 22 August 2016 10:14 AM

The standard rear section

http://www.neilmagill.co.uk/sti/001/20160514_171525.jpg

A pretty cool additional resonator on the muffler. That would explain why it's quite subtle, noise wise.

http://www.neilmagill.co.uk/sti/001/20160514_171645.jpg

Fluids have arrived... Engine oil, diff oil, gear box oil etc.

http://www.neilmagill.co.uk/sti/001/20160515_111616.jpg

A few trim clips, oil filter, fuel filter, K&N panel filter, pollen filter, spark plugs and a new sump plug.

http://www.neilmagill.co.uk/sti/001/20160515_112027.jpg

A new battery waiting to be installed.

http://www.neilmagill.co.uk/sti/001/20160515_112059.jpg

Air box out for cleaning and installation of the K&N panel filter.

http://www.neilmagill.co.uk/sti/001/20160515_120758.jpg

Air scoop and airbox out for clenaing.

http://www.neilmagill.co.uk/sti/001/20160515_124201.jpg

Battery stay and rods out for painting.

http://www.neilmagill.co.uk/sti/001/20160518_214700.jpg

New floor and boot mats.

http://www.neilmagill.co.uk/sti/001/20160519_191318.jpg

Both aux belts and a few other trim clips in different sizes.

http://www.neilmagill.co.uk/sti/001/20160519_193806.jpg

Mud flps (small ones)

http://www.neilmagill.co.uk/sti/001/20160519_194217.jpg

Airbox back in place, along with bonnet struts.

http://www.neilmagill.co.uk/sti/001/20160521_191124.jpg

New battery installed with the painted stay and rod.

http://www.neilmagill.co.uk/sti/001/20160523_195208.jpg

A UK radio being installed...

http://www.neilmagill.co.uk/sti/001/20160525_182325.jpg
http://www.neilmagill.co.uk/sti/001/20160525_183550.jpg

The old pollen filter.

http://www.neilmagill.co.uk/sti/001/20160527_181445.jpg

Glove box removed for access to the pollen filter.

http://www.neilmagill.co.uk/sti/001/20160527_182707.jpg

The fun stuff starts now, disc hubs/stone guards being painted and side skirts removed...

http://www.neilmagill.co.uk/sti/001/20160527_194751.jpg
http://www.neilmagill.co.uk/sti/001/20160530_191416.jpg

Front u frame painted up with POR-15

http://www.neilmagill.co.uk/sti/001/20160530_193029.jpg

Neil_M 22 August 2016 10:14 AM

HKS Timing Belt arrived.

http://www.neilmagill.co.uk/sti/001/20160602_115259.jpg

As did the tensioner and pulleys.

http://www.neilmagill.co.uk/sti/001/20160602_115750.jpg

As did new front Subaru and STI badges.

http://www.neilmagill.co.uk/sti/001/20160602_120059.jpg

As did modine hoses, and new timing case bolts.

http://www.neilmagill.co.uk/sti/001/20160602_120244.jpg

While the skirts were removed, the sill's were treated with POR-15.

http://www.neilmagill.co.uk/sti/001/20160602_220843.jpg

A new upgraded fuel pump arrived (if required).

http://www.neilmagill.co.uk/sti/001/20160603_152112.jpg

A new Subaru water pump arrived, with new gaskets and bolts.

http://www.neilmagill.co.uk/sti/001/20160603_152246.jpg

Dynax underseal arrived, models UC and S50 are going to be used.

http://www.neilmagill.co.uk/sti/001/20160603_152634.jpg

An RCM belt guide arrived and an upgraded 10MM RCM Oil Pump.

http://www.neilmagill.co.uk/sti/001/20160603_153029.jpg

A new hazard swtich (keeping with the JDM theme), thermostat and exhaust spring bolts.

http://www.neilmagill.co.uk/sti/001/20160603_173758.jpg

The car up on ramps for another underside cleaning session.

http://www.neilmagill.co.uk/sti/001/20160606_194806.jpg

ACF-50 arrived, I'm going to try this out on some of the exposed / bare metal under the bonnet.

http://www.neilmagill.co.uk/sti/001/20160607_132923.jpg

Wiper arms removed...

http://www.neilmagill.co.uk/sti/001/20160608_195202.jpg

Primered.

http://www.neilmagill.co.uk/sti/001/20160608_225028.jpg

And fitted, along with Bosch Aero blades.

http://www.neilmagill.co.uk/sti/001/20160610_181623.jpg
http://www.neilmagill.co.uk/sti/001/20160610_181740.jpg

Neil_M 22 August 2016 10:14 AM

I love this photo...

http://www.neilmagill.co.uk/sti/001/20160611_143430.jpg

I was starting into undersealing the car.

http://www.neilmagill.co.uk/sti/001/20160611_165056.jpg
http://www.neilmagill.co.uk/sti/001/20160611_165123.jpg

The products I was using...

http://www.neilmagill.co.uk/sti/001/20160611_165229.jpg

The manuals, wallet etc from Eastwood Subaru.

http://www.neilmagill.co.uk/sti/001/20160613_174151.jpg

Rear spoiler removed, this was to reseal the spoiler, check for rust and prevent any rattles from starting.

http://www.neilmagill.co.uk/sti/001/20160616_215512.jpg

And fitted again.

http://www.neilmagill.co.uk/sti/001/20160618_152939.jpg

Testing diagnostics on the car, no faults visible :).

http://www.neilmagill.co.uk/sti/001/20160621_181404.jpg

A poor photo, but the rear flaps have been fitted.

http://www.neilmagill.co.uk/sti/001/20160621_191235.jpg

Zunsport upper and lower grilles fitted.

http://www.neilmagill.co.uk/sti/001/20160708_195707.jpg
http://www.neilmagill.co.uk/sti/001/20160708_195745.jpg

I polished up the rear muffler.

http://www.neilmagill.co.uk/sti/001/20160712_193531.jpg

Neil_M 22 August 2016 10:14 AM

A few beauty shots of the car...

http://www.neilmagill.co.uk/sti/001/20160716_174547.jpg
http://www.neilmagill.co.uk/sti/001/20160716_174623.jpg
http://www.neilmagill.co.uk/sti/001/20160723_131314.jpg
http://www.neilmagill.co.uk/sti/001/20160723_160152.jpg

Dusty pads and driving like a loon = dirty wheels :(

http://www.neilmagill.co.uk/sti/001/20160724_152832.jpg


As mentioned above I'm driving away at the car now.

malevolent_sti 22 August 2016 10:26 AM

Very clean looking example!

Neil_M 22 August 2016 10:31 AM


Originally Posted by malevolent_sti (Post 11869098)
Very clean looking example!

Cheers dude, she certainly seems to be :).

M2RTXhawkeye 22 August 2016 11:07 AM

You have been busy :D looks mint mate :thumb:

Martin

Neil_M 22 August 2016 11:19 AM


Originally Posted by M2RTXhawkeye (Post 11869115)
You have been busy :D looks mint mate :thumb:

Martin

Cheers Martin. Just enjoying the car.

A few wee bits and bobs to tidy up but nothing major :)

mr.veryfast 22 August 2016 12:31 PM

Good job so far, keep up the spirit.

Neil_M 22 August 2016 12:35 PM


Originally Posted by mr.veryfast (Post 11869179)
Good job so far, keep up the spirit.

Will do Mr!

ZANY 22 August 2016 12:42 PM

Very nice motor love what your doing with it nice to know there's others that share the same enthusiasm as I do:thumb:

Neil_M 22 August 2016 02:17 PM


Originally Posted by ZANY (Post 11869182)
Very nice motor love what your doing with it nice to know there's others that share the same enthusiasm as I do:thumb:

Absolutely! It's all about doing it right :)

EndaITR 23 August 2016 08:40 AM

love the attention to detail ! Good luck with the car mate :)

Neil_M 23 August 2016 08:50 AM


Originally Posted by EndaITR (Post 11869515)
love the attention to detail ! Good luck with the car mate :)

Cheers batman!

Neil_M 27 August 2016 11:14 PM

A cheeky half day off work allowed me to get the car down to Neil Kirkpatrick to check the alignment.

I'm glad to say the car needed no adjustment at all!

A few photos of the car up on ramps etc.

http://www.neilmagill.co.uk/sti/002/20160824_133235.jpg
http://www.neilmagill.co.uk/sti/002/20160824_133255.jpg
http://www.neilmagill.co.uk/sti/002/20160824_134438.jpg
http://www.neilmagill.co.uk/sti/002/20160824_134507.jpg
http://www.neilmagill.co.uk/sti/002/20160824_135939.jpg

That's where things wen't a little down hill. Neil spotted the tyres were mounted inside out, so naturally they were swapped round. When one of the tyres were removed we noticed the bead was broken on one of the tyres and the missing part was left inside the tyre. Nice to think someone couldn't care less and just mounted the tyre anyway.

They are all brand new budget tyres, just fitted before I collected the car. Luckily a replacement was in stock, so that was fitted to get me back on the road.

Roll on a set of Michelins :).

The damaged bead.

http://www.neilmagill.co.uk/sti/002/20160824_193234.jpg

I've been advised to try this. So I'll mix it with coke and see how things to :D.

http://www.neilmagill.co.uk/sti/002/20160824_173205.jpg

ZANY 28 August 2016 07:56 AM

Nice going:thumb: tyres are certainly are priority in my eyes the only contact batween you and the road good call

As for the additive I've never used anything as such in any of my scoobs I have used injector cleaner in a few diesels owned when going on a long run:)

What are the benefits of using such additive ?

Neil_M 28 August 2016 08:07 PM


Originally Posted by ZANY (Post 11871067)
Nice going:thumb: tyres are certainly are priority in my eyes the only contact batween you and the road good call

As for the additive I've never used anything as such in any of my scoobs I have used injector cleaner in a few diesels owned when going on a long run:)

What are the benefits of using such additive ?

Totally agree on the tyre front. I'll wear these budgets down and then get some proper premium rubber on there.

I too run injector / fuel cleaners in my cars. Even if it is a snake oil thing, its a habit I have gotten into.

The additive should allow the ignition to advance as will increase the RON rating of the fuel. Reducing the knock on the engine. Really the aim to to match the rating of the Japanese fuel.

stonejedi 28 August 2016 08:46 PM

Nitros Formular Octane booster is one of the best there is.Car looks SUPERB though:thumb:,your project is coming along well.SJ.

Neil_M 30 August 2016 09:37 AM


Originally Posted by stonejedi (Post 11871228)
Nitros Formular Octane booster is one of the best there is.Car looks SUPERB though:thumb:,your project is coming along well.SJ.

Cheers, glad to hear the NF booster is good stuff. Quite a few people recommended it to me, and research agrees.

Cambs_Stuart 04 September 2016 04:24 PM

Love the attention to detail, and the car!
Wish I had the time and skills to do this to mine...
Subscribed

Neil_M 04 September 2016 04:40 PM


Originally Posted by Cambs_Stuart (Post 11872944)
Love the attention to detail, and the car!
Wish I had the time and skills to do this to mine...
Subscribed

Ta very much!

A bad case of OCD helps :D

Neil_M 04 September 2016 07:08 PM

I met up with a fellow member of ReallyMeanSounds.com. He has an immaculate TME Evo, what a hero car!

A few quick snaps!

http://www.neilmagill.co.uk/sti/003/20160829_203528.jpg
http://www.neilmagill.co.uk/sti/003/20160829_203542.jpg
http://www.neilmagill.co.uk/sti/003/20160829_203559.jpg
http://www.neilmagill.co.uk/sti/003/20160829_203615.jpg

The rear tow hook has a little surface corrosion. That's hardly acceptable ;), so off it came.

http://www.neilmagill.co.uk/sti/003/20160830_172759.jpg
http://www.neilmagill.co.uk/sti/003/20160830_175015.jpg

Cleaned up.

http://www.neilmagill.co.uk/sti/003/20160830_182643.jpg

Paint drying.

http://www.neilmagill.co.uk/sti/003/20160830_201807.jpg

Just before fitting.

http://www.neilmagill.co.uk/sti/003/20160904_172758.jpg

It's on. The satin black colour pretty much makes it disappear under the car.

http://www.neilmagill.co.uk/sti/003/20160904_174252.jpg
http://www.neilmagill.co.uk/sti/003/20160904_174303.jpg
http://www.neilmagill.co.uk/sti/003/20160904_174348.jpg

Neil_M 18 September 2016 07:53 PM

Nothing too exciting really.

Side lights bugged me as they were very organge, they didn't match the HIDs. So they were replaced with a whiter side lights.

http://www.neilmagill.co.uk/sti//004...905_193231.jpg
http://www.neilmagill.co.uk/sti//004...905_195408.jpg

There was a bad scuff on the lower plastic centre console, it was replaced with a much better used item.

http://www.neilmagill.co.uk/sti//004...918_182101.jpg

Currently loving regular visits to the local BP station though :D.

Neil_M 13 December 2016 09:57 PM

Massive update folks...

To keep her JDM I added the illustrious emergency flare.

http://www.neilmagill.co.uk/sti/005/20161029_171751.jpg
http://www.neilmagill.co.uk/sti/005/20161211_162825.jpg
http://www.neilmagill.co.uk/sti/005/20161211_162842.jpg

colinLWRX 14 December 2016 05:48 PM

Nice thread, subscribed ! Gonna pick up a very clean bugeye just about now, hopefully I'll get it as clean as this.

Neil_M 14 December 2016 08:37 PM


Originally Posted by colinLWRX (Post 11903480)
Nice thread, subscribed ! Gonna pick up a very clean bugeye just about now, hopefully I'll get it as clean as this.

Cheers! It's a genuinely brilliant car.

I'm lucky to live in a village with some great roads nearby. That's really where the car comes into its own :).

Matty81 14 December 2016 09:00 PM

What's did you clean the hubs and paint them with neil ?

Neil_M 14 December 2016 09:02 PM

It was either Hammerite or an Aluminium High Temp Paint.

You really don't need anything fancy.

After another look at the photos I think it was Hammerite. Just clean and sand the area well, prep is everything as they say.

Matty81 14 December 2016 09:08 PM

I take it that you taped off the actually braking disc itself before cleaning etc ?. Great looking car by the way.


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