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Old 31 October 2012, 12:31 AM
  #31  
Alan Jeffery
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Originally Posted by need4speeduk
Dont think a 35 on a 2.1 is a very good combo tbh. Be quite laggy unless using NOS to aid spool.
Honestly, you'd have to try one first! Difficult I know.
We've built several using the 35 billets, and believe me, you'd be amazed at how flexible they are considering we're talking 500 bhp and beyond.
Old 31 October 2012, 12:50 AM
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Originally Posted by Alan Jeffery
If you look at Martyn's graph, you'll see that was logged three years ago!
As you appear to be interested, Mike's developed a slight misfire at idle which we investigated. It turned out that the stock seat in one head had shifted due to cracking from the plug thread (a common problem) so we've cut out the offending seat area, rewelded, and now we're rebuilding it.

This is how it all looks

Head cracking; We've seen plenty like this, one or two with a compromised seat. (This is a head we took a picture of some time ago and is for demo purposes only.)



We prepare them by cutting out the seats and welding the affected area



This is the same head (Mike's) after counterboring and restoring the seats and plug threads, ready for final fettle



The finished result will look similar to this;



We're taking the opportunity to carry out more port and throat work while we're at it.

Of course, it takes engineering to be able to carry out this sort of work, not merely spanners or box shifting.

Please note that we are talking about Subaru cylinder head problems here, and this sort of issue will be applicable to any engine, not only 2.1's (stating the bleeding obvious I know)

If you'd like to know anything else, just ask!
Cheers Alan! That us some skilled engineering, what I am interested in is if 550plus bhp is a realistic goal for a 2.1 stroker running either of these turbos? Or would 500bhp be a far more reasonable estimation for a car that wants to have a degree of reliability?
Old 31 October 2012, 10:44 AM
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Originally Posted by prodriverules
I'm looking forward to getting my billet S206B mapped I know
Can't beat a bit of billet action!
Hi Ryan Im also looking forward to your mapping results as you piped me to this turbo and it was my first option Harry up

Last edited by johnnybon; 31 October 2012 at 10:48 AM.
Old 31 October 2012, 10:47 AM
  #34  
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Also guy if you read my spec mines only a 2.0ltr although it full forged and lots of head work and mad piper cams nos is on the future shopping list
Old 31 October 2012, 11:35 AM
  #35  
Alan Jeffery
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Originally Posted by 224
Cheers Alan! That us some skilled engineering, what I am interested in is if 550plus bhp is a realistic goal for a 2.1 stroker running either of these turbos? Or would 500bhp be a far more reasonable estimation for a car that wants to have a degree of reliability?
Well, this is where it gets down to the nitty gritty.
As far as the engine is concerned, it isn't a turbo issue, it's only about cylinder fill being adequate for the purpose of power production.
It helps to bear in mind what's happening. As far as the engine is concerned, the actual output is of no consequence, assuming that the infrastructure can stick what you're asking of it.

What makes an engine "go pop"?
Usually, it's some secondary cause, such as inadequate or incorrect fuelling, poor or over ambitious ignition or boost control, or any one of a dozen reasons linked to bad design or poor maintenance. I'd say missing a gear is pretty much up there as well, along with other driver induced maladies.
A well put together Impreza engine with nice clean internals will put up with a lot, considering the fact that they aren't a precision instrument, from a purely engineering viewpoint. We have to carry out corrective machining all the time, just to fix factory issues.

We built one 2.1 going back several years ago that suffered from "Mission Creep". This is where we build an engine of a particular spec, that then ends up being pushed well beyond that target. We only used basic forged rods and pistons, but it ended up running well over 600 bhp, and carried on doing that, despite severe provocation on road and track until only recently. Eventually, it decided it didn't want to be doing that any more, but that wasn't a fault of the motor itself, and only after it actually ended up giving well over 700 bhp!
That particular car now runs another of our 2.1's.

There is no reason why 550 bhp should be more of an issue than 500, assuming you have everything you need to operate at that level in terms of quality of component and specification. The big difficulty comes in when you're asked to provide a finished product that has vital parts missing on grounds of cost.
Given the option, I'd always want to "turn the wick down" from what is actually possible to a level where it's slightly more forgiving, considering what some people do with them! It's like climbing Everest. Sooner or later, you end up in the "Death Zone"

We built the engine for Paul Doyle's Time Attack car. He's used it for a good number of meetings since, running at around 800 bhp using a Nitrous shot.
The car is well put together, and he has a great team back up. As far as I'm concerned, as an engine builder, that's as far as we're likely to go in terms of proving that we can cut it. If a race engine lasts for one race, that's as much as anybody can expect, although Paul hasn't been off the podium since it went in.

As to your 500/550 question, you can either go for a more relaxed output from the GT35 (more top end for less boost) or run the S206 up with a touch of methanol and a bit more boost. Your choice!
Old 31 October 2012, 11:37 AM
  #36  
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I think the only reason for wanting a 35 over a 30 on a 2ltr or 2.1ltr is pure ***** waving.

If you drove both in a blindfold test the 30 would be better in probably every situation other than a drag only car.
Old 31 October 2012, 11:38 AM
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Originally Posted by frayz
I think the only reason for wanting a 35 over a 30 on a 2ltr or 2.1ltr is pure ***** waving.

If you drove both in a blindfold test the 30 would be better in probably every situation other than a drag only car.
Agreed Frayz, depending on how the car drives after VVT is sorted I may switch down to a billet 30 too
Old 31 October 2012, 11:43 AM
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Originally Posted by Alan Jeffery
Honestly, you'd have to try one first! Difficult I know.
We've built several using the 35 billets, and believe me, you'd be amazed at how flexible they are considering we're talking 500 bhp and beyond.
Been there, done that on a 2.35 and swapped for a 30.

35 is an amazing turbo but unless it's a drag specific car is complete over kill IMO. 30 with a .63 is a much better option, especially on a 2.1
Old 31 October 2012, 11:45 AM
  #39  
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Mike's car runs a GT30 billet, we like that one too!
Horses for courses..
Old 31 October 2012, 11:47 AM
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I've a 2.5 on a stock 35 that isn't pushed making 573/510. Very tempted to swap to the billet 30 that should do that and come on even quicker.

2.5 + billet 30 has got to be brutal!!
Old 31 October 2012, 12:04 PM
  #41  
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Originally Posted by need4speeduk
Been there, done that on a 2.35 and swapped for a 30.

35 is an amazing turbo but unless it's a drag specific car is complete over kill IMO. 30 with a .63 is a much better option, especially on a 2.1
I think I'm a bit old to wave my ***** especially in puplic but for me it's driving a stripped out type r with big hp on track of course although its costing me a fortune as you guys well no that.But to get the same feeling on a production car would cost 10 times as much and even then I'm not sure it would be as good. after all of your comments I feel is got to be a billet 30 so now what the difference between the housings .63 and I think its a .83
Old 31 October 2012, 12:09 PM
  #42  
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It will spool earlier on a .63 housing but make a little more top end on a .82

A .82 will make it slightly more laggy tho and IMO Thr whole point of a 30 is the benefits of improved spool

You'd have to have some car and be some driver to max out a 30 on track to the point where you needed to upgrade turbo's.

John Stevenson is a seriously good pilot and the 30 is good enough for him.

Last edited by need4speeduk; 31 October 2012 at 12:14 PM.
Old 31 October 2012, 12:10 PM
  #43  
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.63 is the only housing to get for billet 30.. .0.82 gives a lil more top end but at the sacrifice of a lot of spool
Old 31 October 2012, 12:11 PM
  #44  
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Originally Posted by johnnybon
I think I'm a bit old to wave my ***** especially in puplic but for me it's driving a stripped out type r with big hp on track of course although its costing me a fortune as you guys well no that.But to get the same feeling on a production car would cost 10 times as much and even then I'm not sure it would be as good. after all of your comments I feel is got to be a billet 30 so now what the difference between the housings .63 and I think its a .83
The 0.82 housing from my experience on a 2.1 makes the turbo a little unbalanced and laggier than it needs to be, stick with the 0.63
Old 31 October 2012, 12:15 PM
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A stripped out type R...

A 30 will do 600 if pushed, 550 adequately. That in a type R and you'll have ample and flexibility to use it too.
Old 31 October 2012, 12:17 PM
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Originally Posted by banny sti
The 0.82 housing from my experience on a 2.1 makes the turbo a little unbalanced and laggier than it needs to be, stick with the 0.63
This is a huge learning curve for me and I thank you all for not only your opinions but for you to share your experiences I want to use my car for track racing sprints maybe time attack but I think I should learn to walk first the gt30.63 billet looks to be my best option
Old 31 October 2012, 12:18 PM
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Originally Posted by johnnybon
This is a huge learning curve for me and I thank you all for not only your opinions but for you to share your experiences I want to use my car for track racing sprints maybe time attack but I think I should learn to walk first the gt30.63 billet looks to be my best option
I have 600bhp in a full weight type r, will be mental in a stripped out one
Old 31 October 2012, 12:20 PM
  #48  
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Originally Posted by need4speeduk
Been there, done that on a 2.35 and swapped for a 30.

35 is an amazing turbo but unless it's a drag specific car is complete over kill IMO. 30 with a .63 is a much better option, especially on a 2.1
That's the problem of course, it's all a matter of opinion which is owner specific.
One of the 2.1 strokers we're running in at the moment is going to Gibraltar when it's finished. It's a track day car.
With the extra heat out there and it's intended use, being able to run a GT35 at .2 bar less than a GT30 to achieve the same power is very desirable.
The fact that it takes a little longer to get there is barely worth mentioning.
Old 31 October 2012, 12:20 PM
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Oh yes I forgot to say in the future I have on my shelf in the garage a ej22 and big port jdm avec heads
Old 31 October 2012, 12:22 PM
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Originally Posted by banny sti
I have 600bhp in a full weight type r, will be mental in a stripped out one
I can't wait till next year it's going to be mental
Old 31 October 2012, 12:27 PM
  #51  
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Originally Posted by johnnybon
Oh yes I forgot to say in the future I have on my shelf in the garage a ej22 and big port jdm avec heads
Deffo buy a 35 now then, it'll save swapping the 30 for it later
Old 31 October 2012, 12:38 PM
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Originally Posted by MartynJ
Deffo buy a 35 now then, it'll save swapping the 30 for it later
Good idea but don't no how long it'll be before that one gets done and want to enjoy this one first remembering MJ this is one of your engines after all
Old 31 October 2012, 01:04 PM
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Originally Posted by MartynJ
That's the problem of course, it's all a matter of opinion which is owner specific.
One of the 2.1 strokers we're running in at the moment is going to Gibraltar when it's finished. It's a track day car.
With the extra heat out there and it's intended use, being able to run a GT35 at .2 bar less than a GT30 to achieve the same power is very desirable.
The fact that it takes a little longer to get there is barely worth mentioning.
Surely with the added heat out there a 30 would be a better choice as the heat generated from the bigger turbo would surely exceed the .2 bar less you mentioned.

I had charge temp issues when running the 35 but none since swapping to a 30.

As you said, each to their own. Personally I think a 35 on a 2.1 isn't the most compatible or optimum combination.
Old 31 October 2012, 01:06 PM
  #54  
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There seems to be a ready market for used turbos, so I don't suppose it matters. We're swopping them around all the time, on occasion having several cars lined up while we play "pass the turbo"
Old 31 October 2012, 01:11 PM
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Originally Posted by need4speeduk
Surely with the added heat out there a 30 would be a better choice as the heat generated from the bigger turbo would surely exceed the .2 bar less you mentioned.

I had charge temp issues when running the 35 but none since swapping to a 30.

As you said, each to their own. Personally I think a 35 on a 2.1 isn't the most compatible or optimum combination.
I would have thought quite the opposite Matt. The 35 shouldn't be working as hard as the 30 at the same power level so should put less heat into the ACT.
Old 31 October 2012, 01:13 PM
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Originally Posted by need4speeduk
Surely with the added heat out there a 30 would be a better choice as the heat generated from the bigger turbo would surely exceed the .2 bar less you mentioned.

I had charge temp issues when running the 35 but none since swapping to a 30.

As you said, each to their own. Personally I think a 35 on a 2.1 isn't the most compatible or optimum combination.
Matt bare in mind you also changed to a more efficient intercooler at the same time but agree a billet 30 on a 2.1 would be my preferred combination
Old 31 October 2012, 01:25 PM
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Originally Posted by frayz
I would have thought quite the opposite Matt. The 35 shouldn't be working as hard as the 30 at the same power level so should put less heat into the ACT.
Point taken Frayz.

Both are extremely good turbo's. Maybe I prefer the 30 cos I couldn't handle the car with a 35 on lol

Nice repair job on those heads btw
Old 31 October 2012, 01:49 PM
  #58  
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One thing I noticed you all talk about 2.1 I brought a 2.0 have I made another **** up
Old 31 October 2012, 01:54 PM
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Originally Posted by need4speeduk
Point taken Frayz.

Both are extremely good turbo's. Maybe I prefer the 30 cos I couldn't handle the car with a 35 on lol

Nice repair job on those heads btw
Thanks, done a few now. Costly process, but nothing like as costly as buying new heads especially when they have already been worked.
Old 31 October 2012, 02:00 PM
  #60  
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Originally Posted by johnnybon
One thing I noticed you all talk about 2.1 I brought a 2.0 have I made another **** up
Not at all, it's just a case of getting more out of a full build, given the option.


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