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Old 02 September 2009, 11:21 PM
  #151  
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Well, what with your broken camshaft, it gives you the 'excuse' to seriously consider building a forged motor... and going for the 2.5 would be just awesome!

I'd go fot it, personally - why not seize upon the opportunity to turn your bad luck into something good?!

It may be painful financially at first, but a few months' worth of disposable income later will soon smooth things over. Well that.. and the massive adrenaline rush delivered by that effortless 2.5L torque!...

Last edited by joz8968; 02 September 2009 at 11:28 PM.
Old 02 September 2009, 11:26 PM
  #152  
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Hmmmmmmmmmmmmm............. or fake my own death and spend the insurance payout ?

Now.........where did I put that Kayak ? (paddles off into the sunset)
Old 02 September 2009, 11:37 PM
  #153  
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Hoot! (got an image of the Duracell bunny!)

Oh yeah, that couple! The ***** though... having that photo taken with the date in the corner! They'd've possibly gotten away with it had it not been for that! Can't believe they went to all that meticulous detail to devise that 'no-stone-unturned' watertight rouse... only for their 'vanity' to, ultimately, undo all their efforts! They must be smarting big time.

I can't get over the fact that the 'deceased' husband would go through that false door and into a room next door when anybody visited, for - what was it - 10 years or so?!!!

The cranks! (pun there).

Last edited by joz8968; 02 September 2009 at 11:44 PM.
Old 02 September 2009, 11:55 PM
  #154  
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I could live in the garage..............oh no ! spiders !
Old 03 September 2009, 12:00 AM
  #155  
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Aww screw that! Big, ****-off garden or house wolf spiders!

No, ta very much.
Old 03 September 2009, 09:35 AM
  #156  
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Originally Posted by TheVoices
What a day, removed both cylinder heads and the oil pump.

Todays bonus fault ?

Right hand side exhaust camshaft is cracked (probably at the same time as the cam pulleys were broken at a guess ?)

So if anyone has a suitable replacement to sell or donate please let me know !

Still agonising over what to do, new V9 crank and bearings runs at about £570, this seems like overkill if I am going to re-use my pistons and rods.

Can buy a new 2.5 STi short motor for about £1500 and fit that ?

Decisions, decisions !!!!!
The 2.5 option always seems attractive, but you must remap the car once it is running. The engine is 25% bigger in capacity and needs 25% more fuel and air just to stand still, in performance terms. So factor in a Tek3 remap at anywhere between 500 - 600 + VAT depending upon who is doing a group buy at the time, if you want to go that way.

It is not something that I would recommend even running around steadily for running in and map later, because of the fuel / air thing potentially causing weakness of mixture etc. etc.,

The cam is broken because of the "clumsy gang" that battered the pulleys. I'd be asking the fitting garage for some sort of contribution.

What a nightmare this is.

David APi

PS £570 for new crank and bearings is very competitive. I can better it slightly for you, call if I can help.
Old 03 September 2009, 01:36 PM
  #157  
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Thanks for the ongoing input David, JGM remapped it after the last engine so hopefully a bit less to tweak it for the 2.5 if I go down this route.

£570 was for the V9 crank and ACL competition bearings, I thought it was a good deal ?
Old 03 September 2009, 01:41 PM
  #158  
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It is a good deal - Mine is better.

David
Old 03 September 2009, 06:38 PM
  #159  
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Originally Posted by TheVoices
What a day, removed both cylinder heads and the oil pump.

Todays bonus fault ?

Right hand side exhaust camshaft is cracked (probably at the same time as the cam pulleys were broken at a guess ?)

So if anyone has a suitable replacement to sell or donate please let me know !

Still agonising over what to do, new V9 crank and bearings runs at about £570, this seems like overkill if I am going to re-use my pistons and rods.

Can buy a new 2.5 STi short motor for about £1500 and fit that ?

Decisions, decisions !!!!!

Did warn you of that in post #70 - but hope you get it sorted whichever route you decide to go down to get it back on the road again

Mick
Old 03 September 2009, 09:36 PM
  #160  
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Thanks guys.

If I go down the replacement crankshaft route I will give you a call David.

Budget to do it properly keeps growing !

£1400 for new 2.5 sti short motor, £130 for new modine, £120 for new oil pump, gaskets ?

Then it occured to me that it might make sense to fit forged pistons before the engine goes in, just in case I want to go for 400+ bhp later !

Another £600 fitted !

This is getting very, very silly, the car is worth the square root of f**k all (as we say in the trade) !

Can someone explain why I am considering this for even a split second ?

I just can't bear the thought of breaking it for bits or bodging it up to sell.
Old 04 September 2009, 10:07 PM
  #161  
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Had a letter today from the company that supplied the engine, they are offering to collect the car and repair the 'malfunctioning' engine !

I am reluctant to accept their offer, what happens if they damage the car in transit, go bust whilst my car is with them or decide to hold me to ransom to get the car back by saying the engine failure is caused by something not covered by their warranty ?

Obviously I don't have a great degree of confidence in their abilities due to the fact that,
a) They lied in their advert about the components that had been replaced and the reconditioning process.
and
b) The engine failed after three weeks.

I have initiated a 'Paypal' dispute to recover my money, just wonder if this offer is to appear 'reasonable' when 'Paypal' start to investigate matters ?

Any input much appreciated !
Old 04 September 2009, 10:18 PM
  #162  
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Al i bloody hope is that you get your money back or a good working engine been following this thread for a while now and I really feel for ya! have been in the same situation with my old renault 5 turbo! NIGHTMARE !
Old 04 September 2009, 10:18 PM
  #163  
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Dont do it, its the last resort from them, a final chance to save themselves some money before you take them to the cleaners. Stick to your guns, it'll come good!
Old 04 September 2009, 11:01 PM
  #164  
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I've got a good 2002 modine you can have for the postage.... swapped 'cos I fitted an oil cooler so should be fine.

HTH

dunx
Old 04 September 2009, 11:56 PM
  #165  
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Originally Posted by dunx
I've got a good 2002 modine you can have for the postage.... swapped 'cos I fitted an oil cooler so should be fine.

HTH

dunx
That would be much appreciated ! Please PM me with postage amount and so that we can swap addresses (ooooeeeerrrrrr missus !!!!!!!!!!!!)
Old 05 September 2009, 12:00 AM
  #166  
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Originally Posted by mylesthegreat(not!)
Dont do it, its the last resort from them, a final chance to save themselves some money before you take them to the cleaners. Stick to your guns, it'll come good!
Yes, that's what I thought.

Very tempted to tell them to take a flying f**k at a rolling donut ! (in the nicest possible sense of course)

No further progress on the block today, actually had to do my 'real' job !

Back on the case tomorrow though, need to disconnect pistons from the con rods and split the block.

Cover me ! I'm going in............................
Old 05 September 2009, 10:26 PM
  #167  
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Sweet baby Jesus and the orphans !!!!!!!!!!!!!!!!!!

Managed to split the block today, bearings are pretty chewed up but one set of big end bearings have completely disintegrated !

I kid you not, other than some huge blobs of silvery sludge in the sump there is nothing left of them !

I am toying with a new theory regarding the bottom end failure.

When I removed the spark plugs the guys at work examined them and commented 'holy s**t, how rich was this running ?'

I decatted the car not long after I got it and ran without a remap.

I'm wondering if it has been running so rich that unburnt fuel has been mixing with the oil and 'diluting' it for want of a better word ?

I would guess that this would seriously compromise the oils ability to lubricate / protect the engine ?

Crank has marks / scoring on the journals so guessing it is FUBAR'd.

I am only rebuilding this engine as a bit of a project if I can get a decent replacement crank and bearings into it cheapish.

Still awaiting the outcome of my refund battle with the supplier of the 'recon' engine to determine how much I spend on the 'proper' solution (really fancy the 2.5 STi route !)

If any one has a spare RH side exhaust camshaft to suit 2002 WRX heads I would love to hear from you !
Old 08 September 2009, 02:09 PM
  #168  
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[quote=TheVoices;8922535]Had a letter today from the company that supplied the engine, they are offering to collect the car and repair the 'malfunctioning' engine !


NO; Don't do it.
Old 08 September 2009, 03:03 PM
  #169  
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I agree with Dave - they are hardly likely to get it sorted 2nd time around - as they've displayed lack of common sense and incompetence.

They're just trying to cover themselves.

Last edited by joz8968; 08 September 2009 at 03:05 PM.
Old 08 September 2009, 05:28 PM
  #170  
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Originally Posted by joz8968
I agree with Dave - they are hardly likely to get it sorted 2nd time around - as they've displayed lack of common sense and incompetence.

They're just trying to cover themselves.
The company that supplied it or the company that fitted it !

The mechanics at work keep making extra work for me.

They had a look at the dismantled block today and said 'look at all that burnt oil on the pistons, I'd fit a new set of rings and do the valve stem oil seals if you are thinking or putting it back together or using the heads on another short motor'

I only pulled the thing in bits whilst I was trying to get the refund for the 'recon' engine resolved via 'Paypal' !

I was hoping to get away with crank (if I could pick one up cheap), new bearings and gasket set !

I need to bite the bullet, batter the credit card and put a 'new' bottom end in !
Old 08 September 2009, 05:39 PM
  #171  
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Originally Posted by TheVoices
The company that supplied it or the company that fitted it !...
Both!
Old 09 September 2009, 09:24 PM
  #172  
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Might have a short term solution sorted out !

Bought a replacement exhaust cam and a used bottom end with low miles since rebuild.

Will strip the heads from my car, get the heads skimmed / refaced and fit new valve stem oil seals.

Remove the 'recon' engine and drop the 'stop gap' solution in with the help of the guys at work.

I can then decide how to proceed for real with maybe a CDB 2.1 build or a new 2.5 from Harvey ?
Old 09 September 2009, 10:00 PM
  #173  
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Sorry I've been on "lates" fella, will sort the whatsit before the weekend.

dunx
Old 09 September 2009, 10:44 PM
  #174  
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Cheers Dunx !
Old 14 September 2009, 09:29 PM
  #175  
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Not started on the engine yet, just waiting for the replacement gasket set (they sent the wrong one !)

The company that supplied the engine have written to me again, this time offering a full refund if I return the engine to them in 'the same working condition' that it left their premises and wait for them to test it before I get my money !

Are they mad ?

I usually get kissed before I get f**ked !

Isn't this just another opportunity for them to come up with some cr*p about how the failure is due to 'unseen forces' (LOL) or some other rubbish and refuse my refund ?

At this point I would be out of pocket by £1300 and they have their engine back to sell to the next mug.

I am going to write one final letter explaining that I want a refund because the item they have supplied is:

a) not as described (which may be a contributary factor in the premature failure)
b) not fit for the purpose.
c) not of 'merchantable quality' as evidenced by its failure after less than 500 miles of running in.

After that, if they don't see sense and realise they are not dealing with a cretin, time for trading standards, small claim etc !

Dunx, sorry to be a pain, do you still have the oil cooler please ?
Old 15 September 2009, 10:40 AM
  #176  
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No !

It's in the bowels of the postal system....

dunx
Old 15 September 2009, 10:15 PM
  #177  
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Cheers Dunx !

New gasket set has arrived, looks correct this time.................

Bought a 'shed' for the wife to drive whilst Scoob is out of action, need to do a quick service Saturday before I can start on the heads, b*gg*r !
Old 16 September 2009, 09:30 PM
  #178  
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Modine arrived Dunx !

Many thanks, gentleman and a scholar !

Will post your reward tomorrow.
Old 17 September 2009, 12:34 PM
  #179  
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i have a 35000 mile engine from a 53 plate uk spec sti
it was renoved by paul at Zen
it was running fine with NO problems at all
it was removed ONLY to fit a big power 2.5
its sitting on a pallet in my garage i want £1000 for it
if its not what i said you get all your money back
I am not a trader
Old 17 September 2009, 12:54 PM
  #180  
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^^^ Flippin' 'eck The Voices - this could be Christmas come early for thee!


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