Project MACH 1 - 2.5 Litre V.V.T. STi
Conrad, at least your pulleys aren't quite as 'bling' as mine...
blinging vernier cam pulleys
Thankfully they're now hidden behind the covers
blinging vernier cam pulleys
Thankfully they're now hidden behind the covers
Update:
Short Engine now built
Hoorah!
Pictures below....
The finished short motor




Torquing the rod bolts was interesting with no gudgeon pin access holes



And now the V5 STi heads are under the knife, inlet port chamber to be welded up completely and a new shape created

Short Engine now built
Hoorah!Pictures below....
The finished short motor





Torquing the rod bolts was interesting with no gudgeon pin access holes




And now the V5 STi heads are under the knife, inlet port chamber to be welded up completely and a new shape created


Last edited by The Fixer; Sep 18, 2004 at 06:16 PM.
Mark, the small cutouts are for the valves to clear the pistons and reason for the version 5 heads was puerly down to they were available at that time. Doesnt really matter which year heads you use when they are going to have such radical changes anyway.
Thought you might have tried the JDM with AVCS type thing.
Are you using extra lift on the valves and therefore need the cut-outs, or are the pistons closer to the valves than the with stock pistons?
Mark
Are you using extra lift on the valves and therefore need the cut-outs, or are the pistons closer to the valves than the with stock pistons?
Mark
Mark, the JDM engine wouldnt be strong enough with the target in mind, the AVCS thing is useful for spool, possibly 500 rpm earlier and is superb for road car applications but again its not a consideration in our project as the NOS will help spool 
Pistons came like that, cams are special items both in lift and duration purely for the job.

Pistons came like that, cams are special items both in lift and duration purely for the job.
conrad, just seen the degree to which you are going and have to ask a few qustions.
Do you think the bearings will stand up to the amount of torque this engine is going to produce?
Are you going to rev the nuts off it at lower torque to make massive power or massive torque at lower revs?
How will you get the (I presume) four throttle bodies to open simultaneously?
from your above post it seems that the throttle body will be bolted to the spacers, I presume there will be a short velocity stack first for the injectors to bolt into with the throttle body sitting at the top.
Can you give us some detail of the inlet manifold if not some pictures?
forgive me if any of this has been covered already, its just that the thread is so big I have no idea where any of the above might have been discussed.
Looks great. Please push the envelope so that I can feel safer increasing my redline should I choose to!
Do you think the bearings will stand up to the amount of torque this engine is going to produce?
Are you going to rev the nuts off it at lower torque to make massive power or massive torque at lower revs?
How will you get the (I presume) four throttle bodies to open simultaneously?
from your above post it seems that the throttle body will be bolted to the spacers, I presume there will be a short velocity stack first for the injectors to bolt into with the throttle body sitting at the top.
Can you give us some detail of the inlet manifold if not some pictures?
forgive me if any of this has been covered already, its just that the thread is so big I have no idea where any of the above might have been discussed.
Looks great. Please push the envelope so that I can feel safer increasing my redline should I choose to!
Originally Posted by Adam M
conrad, just seen the degree to which you are going and have to ask a few qustions.
Do you think the bearings will stand up to the amount of torque this engine is going to produce?
Are you going to rev the nuts off it at lower torque to make massive power or massive torque at lower revs?
How will you get the (I presume) four throttle bodies to open simultaneously?
from your above post it seems that the throttle body will be bolted to the spacers, I presume there will be a short velocity stack first for the injectors to bolt into with the throttle body sitting at the top.
Can you give us some detail of the inlet manifold if not some pictures?
forgive me if any of this has been covered already, its just that the thread is so big I have no idea where any of the above might have been discussed.
Looks great. Please push the envelope so that I can feel safer increasing my redline should I choose to!
Do you think the bearings will stand up to the amount of torque this engine is going to produce?
Are you going to rev the nuts off it at lower torque to make massive power or massive torque at lower revs?
How will you get the (I presume) four throttle bodies to open simultaneously?
from your above post it seems that the throttle body will be bolted to the spacers, I presume there will be a short velocity stack first for the injectors to bolt into with the throttle body sitting at the top.
Can you give us some detail of the inlet manifold if not some pictures?
forgive me if any of this has been covered already, its just that the thread is so big I have no idea where any of the above might have been discussed.
Looks great. Please push the envelope so that I can feel safer increasing my redline should I choose to!
Adam, did you by any chance miss any questions
LOL
Do you think the bearings will stand up to the amount of torque this engine is going to produce?
Are you going to rev the nuts off it at lower torque to make massive power or massive torque at lower revs?
The intention is to run it at about 2 to 2.5 bar, not sure whether the turbo will hold that level of boost at 8000 rpm continually though, something that will be tested on the engine dyno. I'm not really going for a massive torque figure but unfortunately torque comes with boost, as you are well aware this causes other issues in the drive train which I'm keen to avoid.
How will you get the (I presume) four throttle bodies to open simultaneously?
from your above post it seems that the throttle body will be bolted to the spacers, I presume there will be a short velocity stack first for the injectors to bolt into with the throttle body sitting at the top.
Can you give us some detail of the inlet manifold if not some pictures?
& No 
The mainfold is a one piece item made from an aerospace grade aluminium billet. It sits across the whole engine and sits directly onto the tops of the throttle body. the inside of it is machined out (to make a plenum). The lid will sit on it sealed with an O-ring seal. The lid has a recess above each throttle body which contain the secondary injector, WI and NOS Direct Port nozzle. At the front of the manifold is a 3 1/2" hole where a billet top hat shaped adapter flange goes on and the intercooler out pipe connects to.
If successfull, we will be making this type of manifold for non throttle body type applications where the manifold extends down to the heads.
Sorry no pictures, I'm sure you understand

forgive me if any of this has been covered already, its just that the thread is so big I have no idea where any of the above might have been discussed.

Looks great. Please push the envelope so that I can feel safer increasing my redline should I choose to
Any bets on what "lets go" first? LOL
Apparently Dave Wild is reluctant to let me use the NOS on his dyno for fear of dyno destruction LOL
Scooby Regular
Joined: Jan 2004
Posts: 10,235
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From: Being hunted down and killed one by one
Originally Posted by Conrad_Bradley
The throttle bodies are in pairs, each pair has a linkage (adjustable) to balance them. There will be a device which simply splits the throttle cable into two seperate cables pulling on each pairs linkage.


Originally Posted by P20SPD
they look different
Yes Pat H has fitted a Subaru SVX 3.3 6 cylinder into his Impreza, I considered buying an Subaru H6 long motor from the states but it was a lot of money to buy it then throw away all the internals, rods, pistons & crank and replace with high performance items. I really dont think you need to go to such lengths to get an enjoyable scoob, a well tuned 2.0 / 2.33 / 2.5 litre is plenty of fun in terms of power/torque and fun factor 
Getting reliable levels of good power is not a problem for these engines anymore, its finding a gearbox and drivetrain that can handle it

Getting reliable levels of good power is not a problem for these engines anymore, its finding a gearbox and drivetrain that can handle it
Last edited by The Fixer; Sep 23, 2004 at 09:01 AM.



is that a rear engined scooby you have?



