View Full Version : Screws that hold brake fluid reservior lid on???


Mick
11 September 2006, 23:47
My ZX10 front brakes were a little spongy so I thought there may be some air trapped in the system. I just tested my auto bleed thingy a little to see what moved. Didn't have keys on me so couldn't get to screws for reservoir since screen was in the way.

A couple of days later I came to do the job properly and found I could not move those screws at all. Now I am stuffed because I don't have enough fluid in the system for the brakes to work properly so can't take it to the local bike place for them to have a go. :brickwall

Any ideas to move these things without stripping out the cross-head centre? :Whatever_

And any things not-to-do whilst attemping the job would be much appreciated too ;)

Cheers

Mick :D

Pudders69
12 September 2006, 09:31
So let me get this right, you bled the front brakes a bit with no more Dot4 to hand and then left it:wonder: :notworthy

ok seriously, have you tried gently tapping the screws to loosen them, might sound daft but it works i.e. tap the screw driver with a small hammer.

Alternatively just use the back brake, it aint ideal but works.

p.s. zx10's have ****e master brake cylinders tbh...if you can afford it replace it:brickwall

Del mar
12 September 2006, 09:57
I have had similar problems. The screws must be made of the softest metal available.

In the end I drilled the head off and the shaft just turned out by hand. If you get them out put new ones in, preferable hex head bolts if possible.

Del

scoobysmiff
16 September 2006, 09:20
I have had similar problems. The screws must be made of the softest metal available.

In the end I drilled the head off and the shaft just turned out by hand. If you get them out put new ones in, preferable hex head bolts if possible.

Del

good idea this i think, you can also cut a slot in the shaft if they are to tight and use a normal screwdriver, an impact driver might also be of some help if they are really tight

madmooro
16 September 2006, 19:06
ok seriously, have you tried gently tapping the screws to loosen them, might sound daft but it works i.e. tap the screw driver with a small hammer.


yep that what i did and i own a 91 zzr .then replaced with new ones after

Mick
22 September 2006, 10:20
Dunnit! :D :D :D

Used a small drill to take out the centres for a little way, hammered in crosshead screwdriver (no offence ScrewD' ;) ) - and turned - came out easy peasy :thumb:

I guess a combination of heat, stress relief, vibration and better purchase of screwdiver tangs did the business.

Front brake is awesome once more with the brake bleeding done :luxhello:

Now to get the thing MoTd...

Thanks for the advice and encouragement guys... :thumb:

Cheers

Mick :D


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