View Full Version : Maybe the start of a project.... maybe not...


Pages : [1] 2

tweenierob
30 September 2003, 23:13
May as well start my new thread with some pics...

Today i finally picked up the 94 WRX engine from a friend...
http://groups.msn.com/_Secure/0TQAuAzgX9orjJHAAjAHzE34lf9RCS2TLEdfV19YIA36o9E*GT IB9PQIkL1r8N9GI1wmt1c2ISP2jZcqpSrDyFS20B2*LxOZNoXr 9OTSLoCjzwdYUeCygOw/wrx%20engine%201.jpg?dc=4675441153005084053
Engine been outside and the spiders have made their home on the VF12:eek:
http://groups.msn.com/_Secure/0TQAAADkXMovjJHAAjAHzE34lf9RCS2TLE1lxfYnWLPqw3r5Wh TXrmnD3v7xT65ejAevYmQXc63dOmipfXn4Z!gddwg6o6LxCii* u6V1!TgJ4HkGWDuEhCg/wrx%20engine%202.jpg?dc=4675441153014480487
Started stripping it down... Ancilleries first..
http://groups.msn.com/_Secure/0TQDYAjoXbovjJHAAjAHzE34lf9RCS2TLThbbTqP5fB35OcikV C4I7GIR44tpjRuUEbLh5J7*dhI6ENvCScHXeBWaizJwQjrnxtb dPIQxD2WM7cr8oVzN9Q/wrx%20engine%203.jpg?dc=4675441153025318121

Inlet manifold off, bit dirty dont you think...
http://groups.msn.com/_Secure/0TQAuAzsXqovjJHAAjAHzE34lf9RCS2TLwGxCl1Kr21I0tbj3a iA33Tfjubto4U9LdCR8gpyD3KiTv24z11gOz1LG7fUV2SA!lki KUyOAxmSLTEaFPYWfAA/wrx%20engine%204.jpg?dc=4675441153035159959

how bout top...
http://groups.msn.com/_Secure/0TQDcAjwX5ovjJHAAjAHzE34lf9RCS2TL2eR8bpEYG5zFUj5Gd fXpShweNs*!pyxnmBK038ucoS5EuJcybGXjGOmXh7gCKNnGC2o 30jMzVPYkhBXGHoU2YA/wrx%20engine%205.jpg?dc=4675441153046072358
http://groups.msn.com/_Secure/0TQDYAj0XIozjJHAAjAHzE34lf9RCS2TLu0qgMW*kjyvIc1C0C ys3vU*u7YGLApY1PohNKS9BADap1G4ZKUrIhZjsFnt9phTKHKG yaj8l*aGM9O4BGrWtnw/wrx%20engine%206.jpg?dc=4675441153056041454

VF12 Vs VF23
http://groups.msn.com/_Secure/0TQDYAuMVfC3hVDS*Hck6eXMFZsiW5o3aovslmy*PnNiEj5z7a s!klsS3Fv68abtIp5arOedwj3khGANZyFTt9iuMMCtpBdVLsTu wUma64SuHuazJyNRPFQ/V12%20Vs%20VF230.jpg?dc=4675441152994866803

I plan on covering the complete strip down and clean of the engine which may not result in anything but will help some people understand the insides of an engine:D:D

Rob

Edited to make smaller files

[Edited by tweenierob - 10/1/2003 11:50:25 PM]

Turbo_Steve
01 October 2003, 00:13
Will watch this with GREAT interest as it could be "piston" time very soon :D

R19KET
01 October 2003, 08:35
Rob,

I think you'll find that it's a open deck Legacy engine. Apart from the VF12, the rocker covers give it away.

Mark.

pum
01 October 2003, 10:40
rob nice to see some one doing a bit of work will keep an eye on this..

dowser
01 October 2003, 11:30
Hi Mark - was the 92/93 Legacy 2.0 turbo ODB or CDB? Is there an easy way of telling without removing the motor/heads from the car?

Thanks
Richard (who just bought one for 80 quid on the off chance...)

tweenierob
01 October 2003, 11:50
No worries Mark... Thought it was odd when my mate first got the car and it had a VF12 on it:D....

But...

This is just a taster TBH, I am bored with nothing to do until my parts and engines come next week.The 'real' project starts next week, hopefully weds... Another user from the board will be documenting it as we go along.

As you will see in a min when i upload the pics there is a prob with the engine PMSL!!

Rob

tweenierob
01 October 2003, 11:53
P.s. i find the easiest way to determine a CDB to ODB is to look from the underneath of the car at the engine just above the oil filter. If the Engine surface has a webbing effect on it- it is CDB if not it is ODB.

Rob

Just uploading...

Mark what is the difference in rocker covers?? Is it the Coilpack/spark plug holes?
http://groups.msn.com/_Secure/0SwDYAi4XuX1vMrRA5uQg6FgSZTbC2SEi5oPVat4uzy!BKQ8VP X59KSjo9Y7SrZYL4btBsXJ!uY5M56hnslnoFzQfX67PlVTojGF qHHpk5ajsJXFvRq5xPA/Rocker%20cover.jpg?dc=4675441153793476204



[Edited by tweenierob - 10/1/2003 11:53:47 PM]

tweenierob
01 October 2003, 13:09
Edited to Start a fresh post with some writing :D read down...

R.

[Edited by tweenierob - 10/2/2003 12:16:32 AM]

tweenierob
01 October 2003, 13:22
p.s. I'll upload smaller files later too... Apologies to the people with out BB.

Rob

P20SPD
01 October 2003, 13:57
:cool: Rob, very interesting, thanks.

Steven

dowser
01 October 2003, 14:39
Thanks re. the CDB info Rob,

Not a very mechanically sympathetic driver at the time of that failure then :D

Richard

jameswrx
01 October 2003, 18:18
Good idea Rob:cool:

PMSL at the gloves :D:D

tweenierob
02 October 2003, 02:09
Lol, have to wear Purple gloves at work given the 'stuff' i deal with.

Right.. here goes, more work tomorrow..

First Job was to take the rocker cover off, it is held on by 6 10mm bolts which have a rubber sealer washer. It is always bast to replace these if removing for any reason as they dont seem to seal very well second time round. Either that or a smear of instant gasket on the old ones.
http://groups.msn.com/_Secure/0UQDYAhAZ1RWszpXFH1kfrlRrzIsgRr7foTiaTpzrX1!*BBEkN z3sySYSMaQP9i!EIN57Dsv!EvPKcqilO2rVhAKYuJVJvbj97Ic J9cIdfX5SRCDBdHDi9hvM2G6u3LFk/rocker%20cover%20off.jpg?dc=4675441158989755113
Next thing to do is remove the cams, i started off with the inlet cam (Top), Loosen off the Cam cap nearest the pulley first as this is held on by very weak bolts. Then, loosen off each bolt half a turn at a time going from the left cap to the centre so that you do not put any undue stress on either of the caps if the cam has a lobe/s engaged.http://groups.msn.com/_Secure/0TgBwNtUXnbQveKeQA!fW3MAZgpxfj8VinM03nfGn49QQDu45E PwixsTzAop*XSL9goaurVx4qf6HFO8VrrhadQ3cMVBU8HBj9EK auveCmMJRzTLG3yZ*!Q/inlet%20cam%20out.jpg?dc=4675441158932988371
Once the first cam is out remove the 2nd, you can see where i have replaced the caps, also see where the 6 head bolt holes are. Although i have removed all 6 head bolts and have left the head in place i would reccommend supporting the head or getting someone else to help before unscrewing the last bolt fully... just incase it falls:eek:
http://groups.msn.com/_Secure/0TgDhArkXPau5Y*gkDr1QgKvlqzjTNfUkYueODQwtrVqnl3KsG qm!YHTnUaYItQof0mfFpGhNK1dY85m4qfrNpgv20ulc0Xh!JnY QIUfsiMENVA5mp!WuQQ/Both%20cams%20out.jpg?dc=4675441158875944842
Cylinder head off... If the head feels stuck on the block with the bolts removed use a rubber hammer or wooden mallet to tap the side of the head to break the seal. Once again make sure the head will not fall off once loose. Make sure that if you do have to put the head 'face down' that it is on a clean soft surface, ie. a cloth... The face can be marked or scratched if it is put face down on something hard.
http://groups.msn.com/_Secure/0VADYAvUZfGGHJusLSR!3TwuDk*WNgAheV*5P2beycJ32Gbv3o PuYjppZcjoz3zZvMLDdrdM4B*OLRkbHk5phKV2GHKwO9Zk88Ua O70XoE1!0ggYp*q28Vn2xjorsuXD9/good%20cylinder%20head0.jpg?dc=4675441159421097087
This is what an Open Deck block looks like, as you can see there is not a lot of Liner/cylinder wall support.
http://groups.msn.com/_Secure/0UAAPDoQYT!kvIMg3pP00fS7Nab7Ao7Rk7BBLdL4R8Y9pv3Lz3 PkuNbhC3Dx0*iJMf0b0QTWk7tioGuJmTsmRpTwETNwr3i5qWHy 2pOUtu7kNsETQo6JmeAxfAAA4NwAA/open%20deck%20block.jpg?dc=4675441158965571265
Now for the other side:rolleyes: i have already removed the cams and am just starting on the head bolts, i forgot to add with the last head... When undoing the head bolts make sure you loosen the bolts off bit by bit bolt to bolt, this is to stop the chance of the head warping on removal. I would say chances of a scoob head bending are less than say a 4 cylinder head but it may still happen if two end bolts are left tight whilst the other 4 are fully undone.
http://groups.msn.com/_Secure/0UgDcAkMZmCSOaYnGlb9w!kuHRWCW8nDR0dLOK4cEmAxasaGkI JLYSFw6SfHmzPTGOFhPVfCwdM8vFj!6cDYx2DDL1EVpE9GKpdV wM3Dw2dDDv0zst2yJmDkRq0FEn4YR/bad%20cylinder%20head.jpg?dc=4675441158827252639
This is what i first saw when i removed this head, i was aware of the damage before i started but i was still impressed:D:D
http://groups.msn.com/_Secure/0UwDcAtUZglGSSVceYT1Qhs1BHqqP0r8N3BMz0VqnSH2Emu!ZE w51jrLySIlEG3AEjZzm7LmtEDHnI3xSV9noqhN0JB4wEpyDz!K 3VIql7WQmyN*11pXfo6upA4tLoTvt/inside%20bore%20broken.jpg?dc=4675441158942457978
I removed some of the 'parts' and you can see the biggest crack and part of the liner is missing :D
http://groups.msn.com/_Secure/0VgDYAnAaHowNjDmsx0KNWOeihM56WjFuY8b!F4!80lpcCxNdd a1IX6!xX!QF1KHO*ha9iLOqfSApIRLnrgMgtu1ruBMxTWdRaf6 7FrfcN8IqoszmEbB8ZzdtoVm*QOyf/bore%20split%20good%20pic.jpg?dc=46754411588669190 48
The other split and you can see the nice twist in the end of the Rod, not sure what the other end is like... will see tomorrow.
http://groups.msn.com/_Secure/0TQDYAjYXD4oNjDmsx0KNWOeihM56WjFu8iFtp0rFyqKF0iAw0 zmEs!psouDMjJGPy8bysrok213JT9GUeIWO*COEtJ579aoi8ss D!KaA7I*Q3IJ89ZIkAQ/bore%20split%202.jpg?dc=4675441158857826443
Heres whats left of the rings :D you can also see part of one of the valves and a peice of the ringland from the piston.
http://groups.msn.com/_Secure/0TQDYAncXUZV3nVKAqPSF2pJwBVbKFlMC!Jpt!6c2lc8DEev6F A0Cq8m*syRNxtmM8g8S3ksNvcLU9wAY9LJo5lztkr1iHJz5Ubv pBRIKtUFn5j7hWAgtoA/re%20use%20rings.jpg?dc=4675441158981701254
Another pic of the piston crown and some more ringland, it must have had a good hit as it is quite smooth:p
http://groups.msn.com/_Secure/0TgDYAoQY2OEbK!1lj*VfaxPXaaiZoCyOOOa0YQqDqJaDv6*!M a1bijlzTuxcI*w7SUNYypaKPPmnf007oXOEAtNSxCvDNMd8mQE XFASWDaUJFO6Ccyv2rw/Squashed%20piston.jpg?dc=4675441159024057585
I think it is not right to say 'good side' but it is compared to the other side:D a bit tarred up but looking a bit healthier than it neighbour.
http://groups.msn.com/_Secure/0VQAuAxMaWmmHJusLSR!3T5Aqltl8E*nH4yCZ!0g**QnGoOFUI KIHZDTMgt59f01KM03yfOfh3StYNaiR*lQeKqXp7y9mfyhlrTl pqsrQdK*tbtq67djjbpf*wF6h!V7O/good%20bore%20n%20piston.jpg?dc=467544115888797552 3
The damaged Cylinder head, for a second i thought that one of the cylinders had been changed to 5 valve:D (it is 2am i am allowed lame humour)
http://groups.msn.com/_Secure/0WAAuAx4bNrz*oRARcJY9tJVr5dOpuc60OJ1Ro1o6HJGMKg1uQ aL4MbNMAvnY9qyTFNq4i5lKUiToLp7H1iF827tcBB*pYQviZpo 7ROJg2JDN0eRrK1Ckp2Rbd1E48r3oLgAAAP****8/5%20valves%20per%20cylinder.jpg?dc=467544115881747 9202
Both heads removed, this is the short engine... I removed the flywheel earlier so no rear pics..
http://groups.msn.com/_Secure/0SwAlJE8XEofBwmVnIJ8RZt*P74vAhiqkRTEQpvFKbby0FkP6T 20JfBwMRj2S6d3fo5cFk3nxhe1kSTkgqX97OW3r5O62BUzH2!o n3je0WXef*o2tsLX*nQ/short%20engine.jpg?dc=4675441159016697283
Oil pump off, pretty easy... 7 10mm bolts and it slid off, if you look at the crankshaft you can see the flat side where the crank slides into the pump.
http://groups.msn.com/_Secure/0UQDTAigZTRdjRJcG0EdPBuxXnKY6yi3cp46xBpGWbKvkY*hEX J78s7sDUvXZ*ydTwTen31Ax6Ch2CZmapHRU*8TMM36iqOaZgu4 MiHV1s!fk06qt!dJdvTGS24DdVpLa/oil%20pump%20removed.jpg?dc=4675441158956572513
The oil pump... you can just see if you look closely on the right where the crank comes through the pump,an ofset dog (sp) this is how the oil pump rotates from the crank.
http://groups.msn.com/_Secure/0TwDcAl8YNdpjRJcG0EdPBrahoL5otREldVlAVsShEnqsJd8iu HvDXftGtoUCtspcb08Bayhk3vuU!5DLfHAgzhjgL*dCD*qL5hH sFgRA*xiYzwjMy5zwuQ/oil%20pump%20front.jpg?dc=4675441158950359127
Next up i removed the water pump, also an easy task... bit of a boring pic but this is what the water pump looks like:D
http://groups.msn.com/_Secure/0SQDhAo4Wfk*gX6vm8PtONdqUAi*IIzvDzvsOuJyd4ZOd9xXkk rwEnvMtzPlx0*SHTuP4i2Ka4kLgnHnEiCoz3W*cAK4eyazdWMW vIPxKat4S3FLk0vA7*A/water%20pump.jpg?dc=4675441159053431980
Here you can see the short engine with the oil n water pumps removed, just above where the water pump was is a plate that covers one of the gudgeon pin bungs, this is held on with 3 12mm bolts and must be removed to get to the gudgeon pin bung...
http://groups.msn.com/_Secure/0WQDYAs0bnP*BwmVnIJ8RZt*P74vAhiqkIFoEJ40lNfEfIinB7 dDSF0pe4WHj9*9r5HXXKEpE5neyw49lt7HeuyEgOqBHP9vzipL uztJGgtmL3IRW1GarRQGfij4OnJZ79GptIseQXRM/short%20engine%20pumps%20off.jpg?dc=46754411590077 25574
Next i took the sump off, you can see the oil pick up here that runs up to the oil pump, also the baffle plate.
http://groups.msn.com/_Secure/0RwDTAqkV7RDIQDSKapNrH8ZmnlItR0jFATM1LuWwQpUOXLWoK eoxkh6tk50Qsdj5WkvQESHnqWMBosyrnGEU2N8x8OcAzkePV45 fVnDcI2A/sump%20off.jpg?dc=4675441159043819207
Pick up and baffle plate removed... you can see the big ends and the bolts.
http://groups.msn.com/_Secure/0WgDYAgkcBBDIQDSKapNrH2To*MOACFNraq1BMZT4rW9BBl87d 8EnBVmc4!HfLm2BED*iuABowUNoow0Ao1gyNVOnhQ!A3M!B*H6 qdADQEeYIjLQmeLgGL1I5SyD!aX9O!gMW7uVQf6g/sump%20off%20baffle%20removed.jpg?dc=4675441159034 072812
On the back of the engine behind the flywheel is a small plate held on by two phillip head screws... behind it is one of the ports for removing the gudgeon pins, as you can see in this pic i have lined the piston up so that the gudgeon pin is level with the port. You can also see the circlip, this must be removed using long nose pliers so that the gudgeon pin can be withdrawn. the piston can then be removed from the cylinder as it is no longer attatched to the Rod.
http://groups.msn.com/_Secure/0UQDYAggZSRN6MNcD6omDwnsGH1cmm2lecxzaFpj3u80ECOIIy e*GsPZKKSh3AJVoW2KIvOG5eT758JX9HrzyqZ9vK3mvzc2WIRB aHG8lt3T6bmexQzM1izov51U0m43A/gudgeon%20pin%20clip.jpg?dc=4675441158916683402
Piston position for pin to be level with port...
http://groups.msn.com/_Secure/0UADcArkYVfp1MKBYZyEdZzcPV3b7Y7j4s2Wqhu!EFibGyIDaf FlCQjsv4J*dzECjowBvhkcBYhUmuirBDcAqq503HqEhrC4m9HN T9YH5LdcU7JuWNMynEHSCkxcAcJMX/piston%20half%20way.jpg?dc=4675441158974070528
Circlip removed.
http://groups.msn.com/_Secure/0WgDTAgUc5RESPInq1bNhj!7JP0jCqvOEEew9tSHcE0SNVzy8h 2e5fvQ8T3J2p9SEcdsga3UEoJo!QP6beGjM4V*wgGTGwrIeZrm oo1IOVG9R7WIY4H9bIdl7wC23GUAN5mxWAgsCz50/Gudgeon%20pin%20circlip%20out.jpg?dc=4675441158906 614090
To get the gudgeon pin out i removed the plug from the opposite piston and using a drift tapped the gugeon pin outwards. You must take car not to score the piston whilt doing this. This is what the gudgeon pin looks like...
http://groups.msn.com/_Secure/0SgAAANkWl2Z6MNcD6omDwhtsTa016x3k6ub5!4TFrzNgepzq0 5zaTrzMHJ8oT9J9e8M6ZeK**iO5q1LsMlYl2CG2npoChlXB3E8 3Q630lcfCKLtkc5UNbw/gudgeon%20pin.jpg?dc=4675441158924185279
To split the block in half you can just remove two pistons, this is because the other half of the block can seperate taking the two rods with it (think that makes sense) pics tomorrow will show what i mean.

Last couple of pics before bed...
The block is held together by low torque bolts and high torque bolts...

Low torque 12mm bolts.
http://groups.msn.com/_Secure/0TgDYApAXiqVBkQ6AQIzPMnSZW3hio8wohI2Xwwa0OXBmOXc*i K86jppPIcMhY3KgK3MAd355Jri!JCdIwhedkCfguztHASPqmTS tUqS8y6xh9BUwnLl7SQ/block%20bolts%201.jpg?dc=4675441158837665548
High torque bolts (12mm hex) one of the four removed and another being undone..
http://groups.msn.com/_Secure/0TgAuA5EXxqVBkQ6AQIzPMnSZW3hio8woN*0mNkr*AWgYZzAw6 1Ds5GobWTZnbZ2KZNClkrZOcIpfR9mua01l1cq7rby!HCSWmkF mwgHEcAqgCkaiX0XcuQ/block%20bolts%202.jpg?dc=4675441158847782583


Time for bed!!!!

hopefully will get the pics of the block split/rods pistons out and heads dissassembled in the next two days... watch this space..

Rob

Please excuse any dodgy spelling or grammar, it f uckin 2o'clock!

M0NEY
02 October 2003, 08:49
Love the gloves :D

chiark
02 October 2003, 10:01
Damn Money, you beat me to it! ;)

This looks excellent, and will be a real help to anyone wanting to strip their engine. That damage looks bloody nasty to me tho!

good luck,
Nick.

tweenierob
02 October 2003, 10:34
My gloves are sexy as hell!! :D

Off to the shed, more pics later..

If anyone can correct what i have written or wants to add anything please do....

This engine will be thrown away once it is stripped completely... may keep the spare head.

Rob

UkLegacyT
02 October 2003, 11:19
that aint a legacy engine. rocker covers are different, horizontal ribs across legacy ones, and also two bolt holes for each coil pack. also, legacy has closed deck block.

ian :)

UkLegacyT
02 October 2003, 11:19
and legacys have smaller diameter lifters with rockers.

tweenierob
02 October 2003, 12:38
Whatever it is it is f ucked:D:D

Some more pics....

There are 10 'hi torque' bolts altogether, 6 on one side and 4 on the other. This side is the one with 6...
2 bolts here.
http://groups.msn.com/_Secure/0UQDyAvYYfghBkQ6AQIzPMnSZW3hio8wohI2Xwwa0OXD4gnAqO XuMmQewPzG4Z2Vix37iI!6NgBeR07hF6LVYP0YWUFEwS0r*sRK Gxdb5NyDTjt!Q2pbJCTJNxMteydG3/block%20bolts%201.jpg?dc=4675441224183790662
and 2 on this side by the liners.
http://groups.msn.com/_Secure/0WgDTAiEcUA*ZoF1iUFcbRvqw3Kz!SHkFQgwrXH*NLPDbmTp0r pRXCzhK*cZSiHovEGoeQRDKDoAi!c5Gu2UslHPyghv649ha*x1 BFC3O7jydHaS0LIwSeMuzScWy3w8aoo3gV0Ctc7w/Block%20bolts%20by%20liner.jpg?dc=4675441224193832 931
With all the bolts removed i started to split the block, each half has a alligning Dowel which holds the two halves together with the bolts out. I had to persuade the halves to seperate with a mallet.
http://groups.msn.com/_Secure/0UQDcAt4Y8gDZoF1iUFcbRofHsSd9hywKeJtxX9I0mBI*f0QHo GcmdIfZcfEBcUvDe!Pzb!kH3en7tOjy46j8RcYtYRxBxiTn!xO *XOGkBcQIpKJAin6vuaXBAsObc*lx/Block%20split%201.jpg?dc=4675441224222365831
http://groups.msn.com/_Secure/0UQDYAt8YMQHZoF1iUFcbRofHsSd9hywKsSUaF0GD1vBrjfWAT RL6UnUn!H17T5xj9HVeZ1SHOMTPc8FY!Ej0Vj98trkO1EWgUeI du98nn20Subr8Nlpvr8ElqjSM4Uno/Block%20split%202.jpg?dc=4675441224232455823
You can see with the block split the Crank and journals...
http://groups.msn.com/_Secure/0SQDYAoEWTEUESQ1Uj6xNkiyFeHRqTgTwEQEE3TunnQEY1xBhM iO5QD0MfStXwuVHzll8Oskm*l9xwAywgwTwz6l5C8xiY9Nrqjd FPPh7ZEjlq3Pe1V9wxw/in%20half.jpg?dc=4675441224258581950
I then removed the two rods that cam out with the seperation, can yu spot the difference:D:D:rolleyes:
http://groups.msn.com/_Secure/0SADYAvkVlh5lPagZx8mERYrhmMQzakcptHjlIt0FYzsWy!orw 5Cx4Gn0wyj!r3A9Q9RfcD9rkF8NBrnwEVQisa0AonezYEsaFrb QXOlqYogzAAAApHJdAg/2%20rods.jpg?dc=4675441224174273332
This is what a cast piston looks like, i was quite shocked at the weight compared to a Forged piston that Mark showed me:eek:
http://groups.msn.com/_Secure/0UwDcAioaqWJ1MKBYZyEdZ1bEE7GWJADx429!qoEj0uHELSdbE ETYGddfPM8v632FS11tzxOsvTd6VU4zGXO1YY5u1xhlZyrAuMp NOJHhc5*Pe1k3ONHOOOBlX5MqvgQM/piston%20on%20cloth.jpg?dc=4675441224266110868
With the two rods removed and the other two caps taken off you can get a good view of the crank, notice the scoring... 1-0 :D:D
http://groups.msn.com/_Secure/0UgDhAocZFTCTyZPS!qoJd8JIPKfByeqsa*dSFWariIQbEzQ49 XpytwJj6vIrGsfDT!fmOn7I!XbXdxBCcEcVTuOISLAs5HXPAl1 JCrGOT0nodJ!f51P3Qd7Vig*43Gar/crank%20in%20block.jpg?dc=4675441224240908954
And the Crank...
http://groups.msn.com/_Secure/0RQAhNJcVcAKOh2Zz!bifGn4teH54L1k9Uuq9UYrTkAb2tFsB! ghLHXxH105KhvYeZOBa4P0RuMJdogu*cVQ!bDn*Et8ywmi54og Iqp8JeL4/crank.jpg?dc=4675441224249058257
Here is the Block in half with no Crank in..
http://groups.msn.com/_Secure/0XgDAAA0d1mpBkQ6AQIzPMjYUkfgG4c7uLACeDEQRydM1Flf6n az7jUpIo8SSUCiGRsxqftZ6JvUr1z2eQrsq6m82f4xtNix!sOB Eq6AT5nP53n6ndKpojpbxFSB3O9JzpltBQwPU9lw/block%20in%20half%20no%20crank.jpg?dc=467544122420 2756919
And the other way up, all pistons removed...
http://groups.msn.com/_Secure/0ZQDyAlAfmEhBkQ6AQIzPMjYUkfgG4c7uMtdud72CswkFgSvGC c4wIwFTm5bbKXaPV95nhnADBgqK4MLwfakV8PHjOX*0OBCSJnG SSV4RM9nxJcEJrBel7aYe2dDAjHEZcOQPbYCsduNd9FiG9zooN w/block%20in%20half%20right%20side%20up.jpg?dc=46754 41224213494337
The two pistons and rods that were in the block were removed together as i was able to undo the rods bolts with the block split.
http://groups.msn.com/_Secure/0VgDcAoUajoPMpZXJdUxxCi0lVq4Ac8sXD2P4epLHIhrOs*CbJ 7s0iccy6Df1Oe89k3Ff2Gnps0!WJF!Mypt5mGsw5E9KoHz*e*Y 9jnrQ9tZTnSnJtS1iUfC1e19lUPJR/2%20pistons%20n%20rods.jpg?dc=4675441224166419905
Here is a close up of one of the pistons, you can see clearly how the gudgeon pin is held in place...
http://groups.msn.com/_Secure/0ZwC2PfMgy9mSHmgo5UqeAzA!KRfVcZOs6gcDSrA4!YRki2o1h QD*CsxOgSR0xeqwIHijjzU1j2yfYzzK53amVa3qLmXa*DH81d4 i6VtX7lSPT5duoUgB8QEp2GwJV3ZecPHveFeopBBygt7r0mp2f A/Piston%20with%20gudgeon%20pin%20circlip.jpg?dc=467 5441224273889531

Thats all for today people.... think i am gonna clear the shed up for next week.

Next week will involve an STi ver4 Engine and a WRX engine.. Going back into a typeR with a few changes..

Cheers for readiing.

Rob

p.s. any pic requests before i bin the engine??

chiark
02 October 2003, 20:35
are they supposed to have that nice bend in 'em? What happened to the engine!?!

Krade
02 October 2003, 23:13
thats great tweenierob very helpfull cheers :)

tweenierob
02 October 2003, 23:17
Unfortunately Nick bought the Car with the engine in this condition, The end result appears to be caused by big end failure.

R.

*Sonic*
04 October 2003, 21:17
Excellent thread

I am doing my first strip down of a 97 Sport Engine over the coming weeks, once I collect it :)

Steve

tweenierob
05 October 2003, 02:58
Is well worth doing if you want to see how everything really works.. However, it only takes about 2 hours from start to finish... Next one will take a bit longer ;)

Rob

*Sonic*
05 October 2003, 08:47
Thats the idea with this one im getting, to see how it all goes, I will take plenty of pics etc :)

Im looking forward to the next one, heard a bit about it yesterday whilst helping Chris strip the running gear out of a scoob :)

Fuzz
05 October 2003, 20:19
Good thread rob.
I was wondering what one looked like on the inside :D

No doubt I'll find out first hand :( all in good time.

Andy

caz1562
08 October 2003, 18:45
And I thought my holed piston was bad, what the fcuk happened m8?

tweenierob
08 October 2003, 20:44
Lol, Looks cool eh:D

Not sure about definate cause...

Maybe a cracked piston? that led to the above..

R.

harvey
13 October 2003, 18:09
Well done Rob.
I note your grasp of the technical language mate. LOL.

tweenierob
14 October 2003, 17:34
PMSL@Harvey...

Vocab was never my strong point;)

R.

p.s. New thread time...


LinkBacks Enabled by vBSEO 3.0.0 © 2007, Crawlability, Inc.